Dielectric and Mechanical Properties of 3D Printed Nanocomposites with Varied Particle Diameter.

3D printed nanocomposites provide a method for generating high-performance radio frequency devices. Limited work has been done to investigate the influence the nanoparticle diameter has on the performance of 3D printable nanocomposites. We describe here the development of a family of 3D printable nanocomposite inks formulated from nanoparticles with diameters ranging from 30 to 300 nm. Relative permittivity values for the printed nanocomposites were unaffected by nanoparticle diameter whereas loss tangent, glass transition temperature, and elastic modulus were altered. This work provides a framework for designing 3D printable nanocomposites and highlights the importance that nanoparticle diameter plays in formulation strategy.

High Performance, 3D-Printable Dielectric Nanocomposites for Millimeter Wave Devices.

The creation of millimeter wave, 3D-printable dielectric nanocomposite is demonstrated. Alumina nanoparticles were combined with styrenic block copolymers and solvent to create shear thinning, viscoelastic inks that are printable at room temperature. Particle loadings of up to 41 vol % were achieved. Upon being dried, the highest-performing of these materials has a permittivity of 4.61 and a loss tangent of 0.00298 in the Ka band (26.5-40 GHz), a combination not previously demonstrated for 3D printing. These nanocomposite materials were used to print a simple resonator device with predictable pass-band features.