Sustainable electronic textiles towards scalable commercialization.

Textiles represent a fundamental material format that is extensively integrated into our everyday lives. The quest for more versatile and body-compatible wearable electronics has led to the rise of electronic textiles (e-textiles). By enhancing textiles with electronic functionalities, e-textiles define a new frontier of wearable platforms for human augmentation. To realize the transformational impact of wearable e-textiles, materials innovations can pave the way for effective user adoption and the creation of a sustainable circular economy. We propose a repair, recycle, replacement and reduction circular e-textile paradigm. We envisage a systematic design framework embodying material selection and biofabrication concepts that can unify environmental friendliness, market viability, supply-chain resilience and user experience quality. This framework establishes a set of actionable principles for the industrialization and commercialization of future sustainable e-textile products.

Printed aerogels: chemistry, processing, and applications.

As an extraordinarily lightweight and porous functional nanomaterial family, aerogels have attracted considerable interest in academia and industry in recent decades. Despite the application scopes, the modest mechanical durability of aerogels makes their processing and operation challenging, in particular, for situations demanding intricate physical structures. "Bottom-up" additive manufacturing technology has the potential to address this drawback. Indeed, since the first report of 3D printed aerogels in 2015, a new interdisciplinary research area combining aerogel and printing technology has emerged to push the boundaries of structure and performance, further broadening their application scope. This review summarizes the state-of-the-art of printed aerogels and presents a comprehensive view of their developments in the past 5 years, and highlights the key near- and mid-term challenges.

Printed gas sensors.

The rapid development of the Internet of Things (IoT)-enabled applications and connected automation are increasingly making sensing technologies the heart of future intelligent systems. The potential applications have wide-ranging implications, from industrial manufacturing and chemical process control to agriculture and nature conservation, and even to personal health monitoring, smart cities, and national defence. Devices that can detect trace amounts of analyte gases represent the most ubiquitous of these sensor platforms. In particular, the advent of nanostructured organic and inorganic materials has significantly transformed this field. Highly sensitive, selective, and portable sensing devices are now possible due to the large surface to volume ratios, favorable transport properties and tunable surface chemistry of the sensing materials. Here, we present a review on the recent development of printed gas sensors. We first introduce the state-of-the-art printing techniques, and then describe a variety of gas sensing materials including metal oxides, conducting polymers, carbon nanotubes and two-dimensional (2D) materials. Particular emphases are given to the working principles of the printing techniques and sensing mechanisms of the different material systems. Strategies that can improve sensor performance via materials design and device fabrication are discussed. Finally, we summarize the current challenges and present our perspectives in opportunities in the future development of printed gas sensors.

Hexagonal Boron Nitride-Enhanced Optically Transparent Polymer Dielectric Inks for Printable Electronics.

Solution-processable thin-film dielectrics represent an important material family for large-area, fully-printed electronics. Yet, in recent years, it has seen only limited development, and has mostly remained confined to pure polymers. Although it is possible to achieve excellent printability, these polymers have low (≈2-5) dielectric constants (ε r ). There have been recent attempts to use solution-processed 2D hexagonal boron nitride (h-BN) as an alternative. However, the deposited h-BN flakes create porous thin-films, compromising their mechanical integrity, substrate adhesion, and susceptibility to moisture. These challenges are addressed by developing a "one-pot" formulation of polyurethane (PU)-based inks with h-BN nano-fillers. The approach enables coating of pinhole-free, flexible PU+h-BN dielectric thin-films. The h-BN dispersion concentration is optimized with respect to exfoliation yield, optical transparency, and thin-film uniformity. A maximum ε r ≈ 7.57 is achieved, a two-fold increase over pure PU, with only 0.7 vol% h-BN in the dielectric thin-film. A high optical transparency of ≈78.0% (≈0.65% variation) is measured across a 25 cm2 area for a 10 µm thick dielectric. The dielectric property of the composite is also consistent, with a measured areal capacitance variation of <8% across 64 printed capacitors. The formulation represents an optically transparent, flexible thin-film, with enhanced dielectric constant for printed electronics.

Sub-150 fs dispersion-managed soliton generation from an all-fiber Tm-doped laser with BP-SA.

We demonstrate an all-fiber, thulium-doped, mode-locked laser using a black phosphorus (BP) saturable absorber (SA). The BP-SA, exhibiting strong nonlinear response, is fabricated by inkjet printing. The oscillator generates self-starting 139 fs dispersion-managed soliton pulses centered at 1859nm with 55.6 nm spectral bandwidth. This is the shortest pulse duration and widest spectral bandwidth achieved directly from an all-fiber thulium-doped fiber laser mode-locked with a nanomaterial saturable absorber to date. Our findings demonstrate the applicability of BP for femtosecond pulse generation at 2 µm spectral region.

Broad bandwidth dual-wavelength fiber laser simultaneously delivering stretched pulse and dissipative soliton.

We numerically and experimentally demonstrate the generation of broad bandwidth mode-locked dual-wavelength pulses with diverse-pattern from a dispersion managed erbium-doped (Er-doped) fiber laser. The two-peak gain profile of the Er-doped fiber is shown to have advantages in achieving broadband dual-wavelength pulses compared to a comb filter in our cavity. Our obtained bandwidths of 24 nm and 11.5 nm represent the broadest achieved in an Er-doped dual-wavelength fiber laser to date. In addition, the weak third-order dispersion (TOD) of the fibers facilitates two dispersion-pattern pulses (one stretched pulse and one dissipative soliton) generated in the near zero dispersion regime. Our results provide a convenient, effective way to obtain such sources for potential applications, such as in dual-comb metrology and multicolor pulses in nonlinear microscopy.

Functional inks and printing of two-dimensional materials.

Graphene and related two-dimensional materials provide an ideal platform for next generation disruptive technologies and applications. Exploiting these solution-processed two-dimensional materials in printing can accelerate this development by allowing additive patterning on both rigid and conformable substrates for flexible device design and large-scale, high-speed, cost-effective manufacturing. In this review, we summarise the current progress on ink formulation of two-dimensional materials and the printable applications enabled by them. We also present our perspectives on their research and technological future prospects.

102 fs pulse generation from a long-term stable, inkjet-printed black phosphorus-mode-locked fiber laser.

We demonstrate a long-term stable, all-fiber, erbium-doped femtosecond laser mode-locked by a black phosphorus saturable absorber. The saturable absorber, fabricated by scalable and highly controllable inkjet printing technology, exhibits strong nonlinear optical response and is stable for long-term operation against intense irradiation, overcoming a key drawback of this material. The oscillator delivers self-starting, 102 fs stable pulses centered at 1555 nm with 40 nm spectral bandwidth. This represents the shortest pulse duration achieved from black phosphorus in a fiber laser to date. Our results demonstrate the great potential for black phosphorus as an excellent candidate for long-term stable ultrashort pulse generation.

172 fs, 24.3 kW peak power pulse generation from a Ho-doped fiber laser system.

We demonstrate a high-peak-power femtosecond fiber laser system based on single-mode holmium (Ho)-doped fibers. 833 fs, 27.7 MHz pulses at 2083.4 nm generated in a passively mode-locked Ho fiber laser are amplified and compressed to near transform-limited 172 fs, 7.2 nJ pulses with 24.3 kW peak power. We achieve this performance level by using the soliton effect and high-order soliton compression. To the best of our knowledge, this is the first demonstration of sub-200 fs pulses, with peak power exceeding 10 kW from a Ho-doped single-mode fiber laser system without using bulk optics compressors.

High-energy and efficient Raman soliton generation tunable from 1.98 to 2.29 µm in an all-silica-fiber thulium laser system.

We demonstrate a compact, all-fiber-integrated laser system that delivers Raman solitons with a duration of ∼100 fs and pulse energy of up to 13.3 nJ, continuously wavelength tunable from 1.98 to 2.29 µm via Raman-induced soliton self-frequency shift (SSFS) in a thulium-doped fiber amplifier. We realize a >90% efficiency of Raman conversion, the highest reported value from SSFS-based sources, to the best of our knowledge. This enables us to achieve >10 nJ soliton energy from a 2.16 to 2.29 µm range, the highest energy demonstrated above 2.22 µm from an SSFS-assisted, all-fiber tunable single-soliton-pulse source, to the best of our knowledge. Our simple and compact all-fiber tunable laser could serve as an efficient ∼2 µm femtosecond source for a wide range of mid-infrared applications.

Pulse dynamics in carbon nanotube mode-locked fiber lasers near zero cavity dispersion.

We numerically and experimentally analyze the output characteristics and pulse dynamics of carbon nanotube mode-locked fiber lasers near zero cavity dispersion (from 0.02 to ~-0.02 ps(2)). We focus on such near zero dispersion cavities to reveal the dispersion related transition between different mode-locking regimes (such as soliton-like, stretched-pulse and self-similar regimes). Using our proposed model, we develop a nanotube-mode-locked fiber laser setup generating ~97 fs pulse which operates in the stretched-pulse regime. The corresponding experimental results and pulse dynamics are in good agreement with the numerical results. Also, the experimental results from soliton-like and self-similar regimes exhibit the same trends with simulations. Our study will aid design of different mode-locking regimes based on other new saturable absorber materials to achieve ultra-short pulse duration.

Broadly defining lasing wavelengths in single bandgap-graded semiconductor nanowires.

Designing lasing wavelengths and modes is essential to the practical applications of nanowire (NW) lasers. Here, according to the localized photoluminescence spectra, we first demonstrate the ability to define lasing wavelengths over a wide range (up to 119 nm) based on an individual bandgap-graded CdSSe NW by forward cutting the NW from CdSe to CdS end. Furthermore, free spectral range (FSR) and modes of the obtained lasers could be controlled by backward cutting the NW from CdS to CdSe end step-by-step. Interestingly, single-mode NW laser with predefined lasing wavelength is realized in short NWs because of the strong mode competition and increase in FSR. Finally, the gain properties of the bandgap-graded NWs are investigated. The combination of wavelength and mode selectivity in NW lasers may provide a new platform for the next generation of integrated optoelectronic devices.

Fluorinated graphene and hexagonal boron nitride as ALD seed layers for graphene-based van der Waals heterostructures.

Ultrathin dielectric materials prepared by atomic-layer-deposition (ALD) technology are commonly used in graphene electronics. Using the first-principles density functional theory calculations with van der Waals (vdW) interactions included, we demonstrate that single-side fluorinated graphene (SFG) and hexagonal boron nitride (h-BN) exhibit large physical adsorption energy and strong electrostatic interactions with H2O-based ALD precursors, indicating their potential as the ALD seed layer for dielectric growth on graphene. In graphene-SFG vdW heterostructures, graphene is n-doped after ALD precursor adsorption on the SFG surface caused by vertical intrinsic polarization of SFG. However, graphene-h-BN vdW heterostructures help preserving the intrinsic characteristics of the underlying graphene due to in-plane intrinsic polarization of h-BN. By choosing SFG or BN as the ALD seed layer on the basis of actual device design needs, the graphene vdW heterostructures may find applications in low-dimensional electronics.

Real-time, noise and drift resilient formaldehyde sensing at room temperature with aerogel filaments.

Formaldehyde, a known human carcinogen, is a common indoor air pollutant. However, its real-time and selective recognition from interfering gases remains challenging, especially for low-power sensors suffering from noise and baseline drift. We report a fully 3D-printed quantum dot/graphene-based aerogel sensor for highly sensitive and real-time recognition of formaldehyde at room temperature. By optimizing the morphology and doping of printed structures, we achieve a record-high and stable response of 15.23% for 1 part per million formaldehyde and an ultralow detection limit of 8.02 parts per billion consuming only ∼130-microwatt power. On the basis of measured dynamic response snapshots, we also develop intelligent computational algorithms for robust and accurate detection in real time despite simulated substantial noise and baseline drift, hitherto unachievable for room temperature sensors. Our framework in combining materials engineering, structural design, and computational algorithm to capture dynamic response offers unprecedented real-time identification capabilities of formaldehyde and other volatile organic compounds at room temperature.

Broadband miniaturized spectrometers with a van der Waals tunnel diode.

Miniaturized spectrometers are of immense interest for various on-chip and implantable photonic and optoelectronic applications. State-of-the-art conventional spectrometer designs rely heavily on bulky dispersive components (such as gratings, photodetector arrays, and interferometric optics) to capture different input spectral components that increase their integration complexity. Here, we report a high-performance broadband spectrometer based on a simple and compact van der Waals heterostructure diode, leveraging a careful selection of active van der Waals materials- molybdenum disulfide and black phosphorus, their electrically tunable photoresponse, and advanced computational algorithms for spectral reconstruction. We achieve remarkably high peak wavelength accuracy of ~2 nanometers, and broad operation bandwidth spanning from ~500 to 1600 nanometers in a device with a ~ 30×20 µm2 footprint. This diode-based spectrometer scheme with broadband operation offers an attractive pathway for various applications, such as sensing, surveillance and spectral imaging.

Universal Murray's law for optimised fluid transport in synthetic structures.

Materials following Murray's law are of significant interest due to their unique porous structure and optimal mass transfer ability. However, it is challenging to construct such biomimetic hierarchical channels with perfectly cylindrical pores in synthetic systems following the existing theory. Achieving superior mass transport capacity revealed by Murray's law in nanostructured materials has thus far remained out of reach. We propose a Universal Murray's law applicable to a wide range of hierarchical structures, shapes and generalised transfer processes. We experimentally demonstrate optimal flow of various fluids in hierarchically planar and tubular graphene aerogel structures to validate the proposed law. By adjusting the macroscopic pores in such aerogel-based gas sensors, we also show a significantly improved sensor response dynamics. In this work, we provide a solid framework for designing synthetic Murray materials with arbitrarily shaped channels for superior mass transfer capabilities, with future implications in catalysis, sensing and energy applications.

The first demonstration of entirely roll-to-roll fabricated perovskite solar cell modules under ambient room conditions.

The rapid development of organic-inorganic hybrid perovskite solar cells has resulted in laboratory-scale devices having power conversion efficiencies that are competitive with commercialised technologies. However, hybrid perovskite solar cells are yet to make an impact beyond the research community, with translation to large-area devices fabricated by industry-relevant manufacturing methods remaining a critical challenge. Here we report the first demonstration of hybrid perovskite solar cell modules, comprising serially-interconnected cells, produced entirely using industrial roll-to-roll printing tools under ambient room conditions. As part of this development, costly vacuum-deposited metal electrodes are replaced with printed carbon electrodes. A high-throughput experiment involving the analysis of batches of 1600 cells produced using 20 parameter combinations enabled rapid optimisation over a large parameter space. The optimised roll-to-roll fabricated hybrid perovskite solar cells show power conversion efficiencies of up to 15.5% for individual small-area cells and 11.0% for serially-interconnected cells in large-area modules. Based on the devices produced in this work, a cost of ~0.7 USD W-1 is predicted for a production rate of 1,000,000 m² per year in Australia, with potential for further significant cost reductions.

1.5 GHz picosecond pulse generation from a monolithic waveguide laser with a graphene-film saturable output coupler.

We fabricate a saturable absorber mirror by coating a graphene- film on an output coupler mirror. This is then used to obtain Q-switched mode-locking from a diode-pumped linear cavity channel waveguide laser inscribed in Ytterbium-doped Bismuthate Glass. The laser produces 1.06 ps pulses at ~1039 nm, with a 1.5 GHz repetition rate, 48% slope efficiency and 202 mW average output power. This performance is due to the combination of the graphene saturable absorber and the high quality optical waveguides in the laser glass.

Spectroscopic characterization of protein-wrapped single-wall carbon nanotubes and quantification of their cellular uptake in multiple cell generations.

We study the spectral characteristics of bovine serum albumin (BSA) protein conjugated single-wall carbon nanotubes (SWNTs), and quantify their uptake by macrophages. The binding of BSA onto the SWNT surface is found to change the protein structure and to increase the doping of the nanotubes. The G-band Raman intensity follows a well-defined power law for SWNT concentrations of up to 33 microg ml(-1) in aqueous solutions. Subsequently, in vitro experiments demonstrate that incubation of BSA-SWNT complexes with macrophages affects neither the cellular growth nor the cellular viability over multiple cell generations. Using wide spot Raman spectroscopy as a fast, non-destructive method for statistical quantification, we observe that macrophages effectively uptake BSA-SWNT complexes, with the average number of nanotubes internalized per cell remaining relatively constant over consecutive cell generations. The number of internalized SWNTs is found to be approximately 30 10(6) SWNTs/cell for a 60 mm(-2) seeding density and approximately 100 x 10(6) SWNTs/cell for a 200 mm(-2) seeding density. Our results show that BSA-functionalized SWNTs are an efficient molecular transport system with low cytotoxicity maintained over multiple cell generations.

Electro-mechano responsive elastomers with self-tunable conductivity and stiffness.

Materials with programmable conductivity and stiffness offer new design opportunities for next-generation engineered systems in soft robotics and electronic devices. However, existing approaches fail to harness variable electrical and mechanical properties synergistically and lack the ability to self-respond to environmental changes. We report an electro-mechano responsive Field's metal hybrid elastomer exhibiting variable and tunable conductivity, strain sensitivity, and stiffness. By synergistically harnessing these properties, we demonstrate two applications with over an order of magnitude performance improvement compared to state-of-the-art, including a self-triggered multiaxis compliance compensator for robotic manipulators, and a resettable, highly compact, and fast current-limiting fuse with an adjustable fusing current. We envisage that the extraordinary electromechanical properties of our hybrid elastomer will bring substantial advancements in resilient robotic systems, intelligent instruments, and flexible electronics.