Sequential Solidification of Metal Powder by a Scanning Microwave Applicator.

This study examines the fundamental feasibility of sequential metal-powder solidification by localized microwave-heating (LMH) provided by a scanning, all-solid-state microwave applicator. This continuous process is considered for the additive manufacturing (AM) and 3D printing (3DP) applications of metal parts. In previous studies, we employed LMH for the incremental solidification of small batches of metal powder in a stepwise vertical manner. Here, we study a continuous lateral LMH process, layer by layer, in a fashion similar to laser scanning in powder beds, as performed in common laser-based AM systems. LMH solidification at scanning rates of ~1 mm3/s is obtained in bronze powder using ~0.25-kW microwave power. The effect is studied here by LMH scanning in one lateral dimension (~20-mm long) in layers, each of ~1-4 mm thickness and ~2-4 mm width (mechanically confined). Imperfect solid bars of ~20×4×5 mm3 are obtained with rough surfaces. Their joining in an L shape is also demonstrated. The experimental solidified products are tested, and their hardness and density properties are found to be comparable to laser-based AM products. The capabilities and limitations of the LMH scanning concept for metal-powder solidification are evaluated. The potential feasibility of a solid-state LMH-AM technology is discussed.

Localized microwave-heating (LMH) of basalt - Lava, dusty-plasma, and ball-lightning ejection by a "miniature volcano".

This paper presents various phenomena obtained by localized microwave-heating (LMH) of basalt, including effects of inner core melting, lava eruption and flow (from the molten core outside), plasma ejection from basalt (in forms of fire-column and ball-lightning), and effusion of dust (deposited as powder by the plasma). The experiments are conducted by irradiating a basalt stone (~30-cm3 volume, either naturally shaped or cut to a cubic brick) in a microwave cavity, fed by an adaptively-matched magnetron (~1 kW at 2.45 GHz). Effects of LMH and thermal-runaway instability in basalt are observed and compared to theory. Various in- and ex-situ diagnostics are used in order to characterize the dusty-plasma observed and its nanoparticle products. The resemblance of the experimental phenomena obtained in small laboratory scale to gigantic volcanic phenomena in nature is noticed, and its potential relevance to further volcanic studies is discussed. In particular, we show that LMH could be instrumental for laboratory demonstrations and simulations of miniature-volcano effects, such as lava flows, formation of volcanic glass (obsidian), eruption of dusty-plasma and volcanic ash, and ejection of ball lightning. These findings might be significant as well for various applications, such as drilling and mining, microwave-induced breakdown spectroscopy (MIBS), mineral extraction, and powder production directly from basalts.

Increased levels of numerical chromosome aberrations after in vitro exposure of human peripheral blood lymphocytes to radiofrequency electromagnetic fields for 72 hours.

Mazor, R., Korenstein-Ilan, A., Barbul, A., Eshet, Y., Shahadi, A., Jerby, E. and Korenstein, R. Increased Levels of Numerical Chromosome Aberrations after In Vitro Exposure of Human Peripheral Blood Lymphocytes to Radiofrequency Electromagnetic Fields for 72 Hours. Radiat. Res. 169, 28-37 (2008). We investigated the effects of 72 h in vitro exposure of 10 human lymphocyte samples to radiofrequency electromagnetic fields (800 MHz, continuous wave) on genomic instability. The lymphyocytes were exposed in a specially designed waveguide resonator at specific absorption rates (SARs) of 2.9 and 4.1 W/kg in a temperature range of 36-37 degrees C. The induced aneuploidy of chromosomes 1, 10, 11 and 17 was determined by interphase FISH using semi-automated image analysis. We observed increased levels of aneuploidy depending on the chromosome studied as well as on the level of exposure. In chromosomes 1 and 10, there was increased aneuploidy at the higher SAR, while for chromosomes 11 and 17, the increases were observed only for the lower SAR. Multisomy (chromosomal gains) appeared to be the primary contributor to the increased aneuploidy. The effect of temperature on the level of aneuploidy was examined over the range of 33.5-40 degrees C for 72 h with no statistically significant difference in the level of aneuploidy compared to 37 degrees C. These findings suggest the possible existence of an athermal effect of RF radiation that causes increased levels of aneuploidy. These results contribute to the assessment of potential health risks after continuous chronic exposure to RF radiation at SARs close to the current levels set by ICNIRP guidelines.

Microwave drilling of bones.

This paper presents a feasibility study of drilling in fresh wet bone tissue in vitro using the microwave drill method [Jerby et al, 2002], toward testing its applicability in orthopaedic surgery. The microwave drill uses a near-field focused energy (typically, power under approximately 200 W at 2.45-GHz frequency) in order to penetrate bone in a drilling speed of approximately 1 mm/s. The effect of microwave drilling on mechanical properties of whole ovine tibial and chicken femoral bones drilled in vitro was studied using three-point-bending strength and fatigue tests. Properties were compared to those of geometrically similar bones that were equivalently drilled using the currently accepted mechanical rotary drilling method. Strength of mid-shaft, elastic moduli, and cycles to failure in fatigue were statistically indistinguishable between specimen groups assigned for microwave and mechanical drilling. Carbonized margins around the microwave-drilled hole were approximately 15% the hole diameter. Optical and scanning electron microscopy studies showed that the microwave drill produces substantially smoother holes in cortical bone than those produced by a mechanical drill. The hot spot produced by the microwave drill has the potential for overcoming two major problems presently associated with mechanical drilling in cortical and trabecular bone during orthopaedic surgeries: formation of debris and rupture of bone vasculature during drilling.

Phase and gain measurements in a distributed-loss cyclotron-resonance maser amplifier.

The control of gain and phase delay in a cyclotron-resonance maser (CRM) amplifier is essential for a variety of applications. In this experiment, the gain and phase-delay variations are measured with respect to controlling parameters; the electron-beam current and the axial magnetic field. Following Chu et al. [Phys. Rev. Lett. 74, 1103 (1995)], the CRM amplifier comprises of a distributed-loss waveguide to enable high gain without oscillations. Our experiment yields an amplification up to 26 dB, and a phase-delay control range of 360 degrees. In order to keep a fixed gain with the varying phase delay, the two controlling parameters (i.e., the solenoid field and the beam current) are operated together in a compensating mode. The experiment is conducted in a frequency of 7.3 GHz, with an electron beam of 18-kV voltage and 0.25-0.4-A current. The experimental results are compared with a theoretical model. Practical implementations of gain and phase control in CRM devices are discussed.

Ferrite-guided cyclotron-resonance maser.

The concept of a cyclotron-resonance maser (CRM) with a ferrite loading incorporated in its waveguide is proposed. The CRM interaction occurs between the rotating electron beam and the em wave propagating along a longitudinally magnetized ferrite medium. The ferrite anisotropic permeability resembles the CRM susceptibility in many aspects, and particularly in their similar response to the axial magnetic field (the ferrite susceptibility can be regarded as a passive analog of the active CRM interaction). The ferrite loading slows down the phase velocity of the em wave and thus the axial (Weibel) mechanism of the CRM interaction dominates. The ferrite loading enables also a mechanism of spectral tunability for CRM's. The ferrite loading is proposed, therefore, as a useful ingredient for high-power CRM devices. A linear model of the combined ferrite-guided CRM interaction reveals its useful features. Future schemes may also incorporate ferrite sections functioning as isolators, gyrators, or phase shifters within the CRM device itself for selective suppression of backward waves and spurious oscillations, and for gain and efficiency enhancement.

Insertion and confinement of hydrophobic metallic powder in water: the bubble-marble effect.

Metallic powders such as thermite are known as efficient fuels also applicable in oxygen-free environments. However, due to their hydrophobicity, they hardly penetrate into water. This paper presents an effect that enables the insertion and confinement of hydrophobic metallic powders in water, based on encapsulating an air bubble surrounded by a hydrophobic metallic shell. This effect, regarded as an inverse of the known liquid-marble effect, is named here "bubble marble" (BM). The sole BM is demonstrated experimentally as a stable, maneuverable, and controllable soft-solid-like structure, in a slightly deformed hollow spherical shape of ∼1-cm diameter. In addition to experimental and theoretical BM aspects, this paper also demonstrates its potential for underwater applications, such as transportation of solid objects within BM and underwater combustion of thermite BM by localized microwaves. Hence, the BM phenomena may open new possibilities for heat and thrust generation, as well as material processing and mass transfer underwater.

Observations of Ball-Lightning-Like Plasmoids Ejected from Silicon by Localized Microwaves.

This paper presents experimental characterization of plasmoids (fireballs) obtained by directing localized microwave power (<1 kW at 2.45 GHz) onto a silicon-based substrate in a microwave cavity. The plasmoid emerges up from the hotspot created in the solid substrate into the air within the microwave cavity. The experimental diagnostics employed for the fireball characterization in this study include measurements of microwave scattering, optical spectroscopy, small-angle X-ray scattering (SAXS), scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDS). Various characteristics of these plasmoids as dusty plasma are drawn by a theoretical analysis of the experimental observations. Aggregations of dust particles within the plasmoid are detected at nanometer and micrometer scales by both in-situ SAXS and ex-situ SEM measurements. The resemblance of these plasmoids to the natural ball-lightning (BL) phenomenon is discussed with regard to silicon nano-particle clustering and formation of slowly-oxidized silicon micro-spheres within the BL. Potential applications and practical derivatives of this study (e.g., direct conversion of solids to powders, material identification by breakdown spectroscopy (MIBS), thermite ignition, and combustion) are discussed.

Fireball ejection from a molten hot spot to air by localized microwaves.

A phenomenon of fireball ejection from hot spots in solid materials (silicon, germanium, glass, ceramics, basalt, etc.) to the atmosphere is presented. The hot spot is created in the substrate material by the microwave-drill mechanism [Jerby, Science 298, 587 (2002)10.1126/science.1077062]. The vaporized drop evolved from the hot spot is blown up, and forms a stable fireball buoyant in the air. The experimental observations of fireball ejection from silicate hot spots are referred to the Abrahamson-Dinniss theory [Nature (London) 403, 519 (2000)10.1038/35000525] suggesting a mechanism for ball-lightning initiation in nature. The fireballs observed in our experiments tend to absorb the available microwave power entirely, similarly to the plasmon resonance effect in submicron wavelengths [Nie and Emory, Science 275, 1102 (1997)10.1126/science.275.5303.1102].

Exposure of human peripheral blood lymphocytes to electromagnetic fields associated with cellular phones leads to chromosomal instability.

Whether exposure to radiation emitted from cellular phones poses a health hazard is at the focus of current debate. We have examined whether in vitro exposure of human peripheral blood lymphocytes (PBL) to continuous 830 MHz electromagnetic fields causes losses and gains of chromosomes (aneuploidy), a major "somatic mutation" leading to genomic instability and thereby to cancer. PBL were irradiated at different average absorption rates (SAR) in the range of 1.6-8.8 W/kg for 72 hr in an exposure system based on a parallel plate resonator at temperatures ranging from 34.5-37.5 degrees C. The averaged SAR and its distribution in the exposed tissue culture flask were determined by combining measurements and numerical analysis based on a finite element simulation code. A linear increase in chromosome 17 aneuploidy was observed as a function of the SAR value, demonstrating that this radiation has a genotoxic effect. The SAR dependent aneuploidy was accompanied by an abnormal mode of replication of the chromosome 17 region engaged in segregation (repetitive DNA arrays associated with the centromere), suggesting that epigenetic alterations are involved in the SAR dependent genetic toxicity. Control experiments (i.e., without any RF radiation) carried out in the temperature range of 34.5-38.5 degrees C showed that elevated temperature is not associated with either the genetic or epigenetic alterations observed following RF radiation-the increased levels of aneuploidy and the modification in replication of the centromeric DNA arrays. These findings indicate that the genotoxic effect of the electromagnetic radiation is elicited via a non-thermal pathway. Moreover, the fact that aneuploidy is a phenomenon known to increase the risk for cancer, should be taken into consideration in future evaluation of exposure guidelines.