Simultaneous Measurement of Flow Velocity and Electrical Conductivity of a Liquid Metal Using an Eddy Current Flow Meter in Combination with a Look-Up-Table Method.

The Eddy Current Flow Meter (ECFM) is a commonly employed inductive sensor for assessing the local flow rate or flow velocity of liquid metals with temperatures up to 700 ∘C. One limitation of the ECFM lies in its dependency on the magnetic Reynolds number for measured voltage signals. These signals are influenced not only by the flow velocity but also by the electrical conductivity of the liquid metal. In scenarios where temperature fluctuations are significant, leading to corresponding variations in electrical conductivity, it becomes imperative to calibrate the ECFM while concurrently monitoring temperature to discern the respective impacts of flow velocity and electrical conductivity on the acquired signals. This paper introduces a novel approach that enables the concurrent measurement of electrical conductivity and flow velocity, even in the absence of precise knowledge of the liquid metal's conductivity or temperature. This method employs a Look-Up-Table methodology. The feasibility of this measurement technique is substantiated through numerical simulations and further validated through experiments conducted on the liquid metal alloy GaInSn at room temperature.

Experimental Validation of an Inductive System for Magnesium Level Detection in a Titanium Reduction Reactor.

In order to precisely determine the magnesium level in a titanium reduction retort by inductive methods, many interfering influences have to be considered. By using a look-up-table method, the magnesium level can be reliably identified by taking into account the interfering effects of the titanium sponge rings forming at the walls with their unknown geometrical and electrical parameters. This new method uses a combination of numerical simulations and measurements, whereby the simulation model is calibrated so that it represents the experimental setup as closely as possible. Previously, purely theoretical studies on this method were presented. Here, the practical feasibility of that method is demonstrated by performing measurements on a model experiment. The method is not limited to the production of titanium but can also be applied to other applications in metal production and processing.