Unlocking the Potential of MXene in Catalysis: Decorated Mo2CTx Catalyst for Ammonia Synthesis under Mild Conditions.

Ammonia, which is one of the most important chemicals for the synthesis of dyes, pharmaceuticals, and fertilizers, is produced by the reaction of molecular hydrogen with nitrogen, over an iron-based catalyst at 400-500 °C under pressure of over 100 bar. Decreasing the operating temperature and pressure of this highly energy-intensive process, developed by Haber and Bosch over 100 years ago, would decrease energy consumption in the world. In this work, we used two-dimensional Mo2CTx MXene as a support for a cobalt-based catalyst. The MXene functionalized by Co showed catalytic activity for ammonia synthesis from H2 and N2 at temperatures as low as 250 °C, without any pretreatment. The developed catalyst was highly active for ammonia synthesis, demonstrating a high rate of up to 9500 µmol g-1active phase h-1 at 400 °C under ambient pressure in steady-state conditions, and did not suffer from any deactivation after 15 days of reaction. The apparent activation energy (Ea) was found to be in the range of 68-74 kJ mol-1, which is in line with values reported for highly active catalysts. This improved catalyst may decrease the energy consumption in the synthesis of ammonia and its derivatives, as well as facilitate the use of ammonia as a hydrogen carrier for renewable energy storage.

Switching on/off molybdenum nitride catalytic activity in ammonia synthesis through modulating metal-support interaction.

Modulating the interaction between Mo nanoparticles and their support is an elegant approach to finely tune the structural, physico-chemical, redox and electronic properties of the active site. In this work, a series of molybdenum nitride catalysts supported on TiO2, and SBA-15 has been prepared and fully characterized. The results of characterization confirmed the high dispersion of Mo and the formation of small molybdenum nanoparticles in both the 10-Mo-N/SBA-15 and 10-Mo-N/TiO2 catalysts. In this context, we have shown that the catalytic activity of Mo species was strongly impacted by the nature of the catalytic support. Amongst the studied supports, SBA-15 was found to be the most appropriate for Mo dispersion. In comparison, when supported on a reducible oxide (TiO2), Mo species showed poor catalytic activity in both ammonia synthesis and decomposition and were prone to quick deactivation in the ammonia synthesis reaction. Evidence of charge transfer from the reducible support to the active phase, indicative of possible SMSI behaviour, has been observed by XPS and EPR. Differences in the oxidation states, redox behaviours, and electronic properties have been further studied by means of EPR, H2-TPR and H2-TPD.

Combination of theoretical and in situ experimental investigations of the role of lithium dopant in manganese nitride: a two-stage reagent for ammonia synthesis.

Manganese nitride related materials are of interest as two-stage reagents for ammonia synthesis via nitrogen chemical looping. However, unless they are doped with a co-cation, manganese nitrides are thermochemically stable and a high temperature is required to produce ammonia under reducing conditions, thereby hindering their use as nitrogen transfer materials. Nevertheless, when lithium is used as dopant, ammonia generation can be observed at a reaction temperature as low as 300 °C. In order to develop strategies for the improvement of the reactivity of nitride materials in the context of two-stage reagents, it is necessary to understand the intrinsic role of the dopant in the mechanism of ammonia synthesis. To this end, we have investigated the role of lithium in increasing the manganese nitride reactivity by in situ neutron diffraction studies and N2 and H2 isotopic exchange reactions supplemented by DFT calculations.

XAS investigation of silica aerogel supported cobalt rhenium catalysts for ammonia decomposition.

The implementation of ammonia as a hydrogen vector relies on the development of active catalysts to release hydrogen on-demand at low temperatures. As an alternative to ruthenium-based catalysts, herein we report the high activity of silica aerogel supported cobalt rhenium catalysts. XANES/EXAFS studies undertaken at reaction conditions in the presence of the ammonia feed reveal that the cobalt and rhenium components of the catalyst which had been pre-reduced are initially re-oxidised prior to their subsequent reduction to metallic and bimetallic species before catalytic activity is observed. A synergistic effect is apparent in which this re-reduction step occurs at considerably lower temperatures than for the corresponding monometallic counterpart materials. The rate of hydrogen production via ammonia decomposition was determined to be 0.007 molH2 gcat-1 h-1 at 450 °C. The current study indicates that reduced Co species are crucial for the development of catalytic activity.

The integration of experiment and computational modelling in heterogeneously catalysed ammonia synthesis over metal nitrides.

In this perspective we present recent experimental and computational progress in catalytic ammonia synthesis research on metal nitrides involving a combined approach. On this basis, it suggested that the consideration of nitrogen vacancies in the synthesis of ammonia can offer new low energy pathways that were previously unknown. We have shown that metal nitrides that are also known to have high activity for ammonia synthesis can readily form nitrogen vacancies on their surfaces. These vacancies adsorb dinitrogen much more strongly than the defect-free surfaces and can efficiently activate the strong N-N triple bond. These fundamental studies suggest that heterogeneously catalysed ammonia synthesis over metal nitrides is strongly affected by bulk and surface defects and that further progress in the discovery of low temperature catalysts relies on more careful consideration of nitrogen vacancies. The potential occurrence of an associative pathway in the case of the Co3Mo3N catalytic system provides a possible link with enzymatic catalysis, which will be of importance in the design of heterogeneous catalytic systems operational under process conditions of reduced severity which are necessary for the development of localised facilities for the production of more sustainable "green" ammonia.

DFT-D3 study of H2 and N2 chemisorption over cobalt promoted Ta3N5-(100), (010) and (001) surfaces.

The reactants for ammonia synthesis have been studied, employing density functional theory (DFT), with respect to their adsorption on tantalum nitride surfaces. The adsorption of nitrogen was found to be mostly molecular and non-activated with side-on, end-on and tilt configurations. At bridging nitrogen sites (Ta-N-Ta) it results in an azide functional group formation with a formation energy of 205 kJ mol-1. H2 was found also to chemisorb molecularly with an adsorption energy in the range -81 to -91 kJ mol-1. At bridging nitrogen sites it adsorbs dissociatively forming >NH groups with an exothermic formation energy of -175 kJ mol-1 per H2. The nitrogen vacancy formation energies were relatively high compared to other metal nitrides found to be 2.89 eV, 2.32 eV and 1.95 eV for plain, surface co-adsorbed cobalt and sub-surface co-adsorbed cobalt Ta3N5-(010). Co-adsorption of cobalt was found to occur mostly at nitrogen rich sites of the surface with an adsorption energy that ranged between -200 to -400 kJ mol-1. The co-adsorption of cobalt was found to enhance the dissociation of molecular hydrogen on the surface of Ta3N5. The studies offer significant new insight with respect to the chemistry of N2 and H2 with tantalum nitride surfaces in the presence of cobalt promoters.

Clear microstructure-performance relationships in Mn-containing perovskite and hexaaluminate compounds prepared by activated reactive synthesis.

Microstructural properties of mixed oxides play essential roles in their oxygen mobility and consequently in their catalytic performances. Two families of mixed oxides (perovskite and hexaaluminate) with different microstructural features, such as crystal size and specific surface area, were prepared using the activated reactive synthesis (ARS) method. It was shown that ARS is a flexible route to synthesize both mixed oxides with nano-scale crystal size and high specific surface area. Redox properties and oxygen mobility were found to be strongly affected by the material microstructure. Catalytic activities of hexaaluminate and perovskite materials for methane oxidation were discussed in the light of structural, redox and oxygen mobility properties.

Improvement of the characterization uncertainty of a matrix-certified reference material for accurate measurement of H2SiF6 mass fraction in industrial fluorosilicic acid by using a direct measurement procedure.

The role of metrology in the industrial and manufacturing sectors is of paramount importance to ensure informed decision-making whether for product quality control, process monitoring and R&D activities. However, to guarantee the quality and reliability of analytical measurements, the development and use of appropriate reference materials (CRMs) is essential. In particular, certified reference materials (CRMs) are extensively used to validate analytical methods in a multitude of applications, measure uncertainty, improve the accuracy of measurement data, as well as to establish the meteorological traceability of analytical results. In this paper, we report the improvement of the characterization uncertainty of an in-house matrix reference material by direct determination of the concentration of fluorosilicic acid recovered from the fertilizers production industry. The certified reference material was characterized by the potentiometric method as a novel and direct approach for the determination of H2SiF6 concentration and the results were compared against a reference measurement procedure based on molecular absorption spectrophotometry (UV-VIS). The approach adopted in the work resulted in the improvement of the uncertainty of the CRM by decreasing the characterization uncertainty, which constitutes the major contribution to the overall uncertainty. The newly obtained characterization combined standard uncertainty was 2.0 g.kg-1, which gives an expanded uncertainty (k = 2 with a confidence interval of 95%) of the CRM of 6.3 g.kg-1 instead of 11.7 g.kg-1 reported in previous works. This improved CRM can be used to improve the uncertainty of the analytical methods used for the determination of H2SiF6 mass fraction and, therefore, to improve the accuracy of measurement data.

A comparative analysis of the mechanisms of ammonia synthesis on various catalysts using density functional theory.

In this review, we present the recent progress in ammonia synthesis research using density functional theory (DFT) calculations on various industrial catalysts, metal nitrides and nano-cluster-supported catalysts. The mechanism of ammonia synthesis on the industrial Fe catalyst is generally accepted to be a dissociative mechanism. We have recently found, using DFT techniques, that on Co3Mo3N (111) surfaces, an associative mechanism in the synthesis of ammonia can offer a new low-energy pathway that was previously unknown. In particular, we have shown that metal nitrides that are also known to have high activity for ammonia synthesis can readily form nitrogen vacancies which can activate dinitrogen, thereby promoting the associative mechanism. These fundamental studies suggest that a promising route to the discovery of low-temperature ammonia synthesis catalysts will be to identify systems that proceed via the associative mechanism, which is closer to the nitrogen-fixation mechanism occurring in nitrogenases.

Citrate-gel preparation and ammonia synthesis activity of compounds in the quaternary (Ni,M)2Mo3N (M = Cu or Fe) systems.

Single phase solid solutions based on copper and iron substitution into the nickel sites of Ni2Mo3N are produced using a citrate gel approach followed by ammonolysis. These metal nitrides show good ammonia synthesis activity at 500 °C and ambient pressure. The activity fell with copper content and increased with iron content, although these changes appear to be related to the surface areas of the catalysts. The oxide intermediates from the citrate gel process cleanly converted to the metal nitride under the ammonia synthesis gas stream (75% H2, 25% N2) providing more active catalysts than those pre-nitrided by ammonolysis.

An In Situ XAS Study of the Cobalt Rhenium Catalyst for Ammonia Synthesis.

A cobalt rhenium catalyst active for ammonia synthesis at 400 °C and ambient pressure was studied using in situ XAS to elucidate the reducibility and local environment of the two metals during reaction conditions. The ammonia reactivity is greatly affected by the gas mixture used in the pre-treatment step. Following H2/Ar pre-treatment, a subsequent 20 min induction period is also observed before ammonia production occurs whereas ammonia production commences immediately following comparable H2/N2 pre-treatment. In situ XAS at the Co K-edge and Re LIII-edge show that cobalt initiates reduction, undergoing reduction between 225 and 300 °C, whereas reduction of rhenium starts at 300 °C. The reduction of rhenium is near complete below 400 °C, as also confirmed by H2-TPR measurements. A synergistic co-metal effect is observed for the cobalt rhenium system, as complete reduction of both cobalt and rhenium independently requires higher temperatures. The phases present in the cobalt rhenium catalyst during ammonia production following both pre-treatments are largely bimetallic Co-Re phases, and also monometallic Co and Re phases. The presence of nitrogen during the reduction step strongly promotes mixing of the two metals, and the bimetallic Co-Re phase is believed to be a pre-requisite for activity.