A Single Image 3D Reconstruction Method Based on a Novel Monocular Vision System.

Three-dimensional (3D) reconstruction and measurement are popular techniques in precision manufacturing processes. In this manuscript, a single image 3D reconstruction method is proposed based on a novel monocular vision system, which includes a three-level charge coupled device (3-CCD) camera and a ring structured multi-color light emitting diode (LED) illumination. Firstly, a procedure for the calibration of the illumination's parameters, including LEDs' mounted angles, distribution density and incident angles, is proposed. Secondly, the incident light information, the color distribution information and gray level information are extracted from the acquired image, and the 3D reconstruction model is built based on the camera imaging model. Thirdly, the surface height information of the detected object within the field of view is computed based on the built model. The proposed method aims at solving the uncertainty and the slow convergence issues arising in 3D surface topography reconstruction using current shape-from-shading (SFS) methods. Three-dimensional reconstruction experimental tests are carried out on convex, concave, angular surfaces and on a mobile subscriber identification module (SIM) card slot, showing relative errors less than 3.6%, respectively. Advantages of the proposed method include a reduced time for 3D surface reconstruction compared to other methods, demonstrating good suitability of the proposed method in reconstructing surface 3D morphology.

A NDIR Mid-Infrared Methane Sensor with a Compact Pentahedron Gas-Cell.

In order to improve the performance of the large divergence angle mid-infrared source in gas sensing, this paper aims at developing a methane (CH4) sensor with non-dispersive infrared (NDIR) technology using a compact pentahedron gas-cell. A paraboloid concentrator, two biconvex lenses and five planar mirrors were used to set up the pentahedron structure. The gas cell is endowed with a 170 mm optical path length with a volume of 19.8 mL. The mathematical model of the cross-section and the three-dimension spiral structure of the pentahedron gas-cell were established. The gas-cell was integrated with a mid-infrared light source and a detector as the optical part of the sensor. Concerning the electrical part, a STM32F429 was employed as a microcontroller to generate the driving signal for the IR source, and the signal from the detector was sampled by an analog-to-digital converter. A static volumetric method was employed for the experimental setup, and 20 different concentration CH4 samples were prepared to study the sensor's evaluation, which revealed a 1σ detection limit of 2.96 parts-per-million (ppm) with a 43 s averaging time.

Compact step-added T-type PAC for enhanced hydrogen detection: A photoacoustic frequency shift approach.

In this study, we introduce an innovative photoacoustic frequency shift (PAFS) technique for hydrogen (H2) detection, complemented by both theoretical models and practical experiments. To mitigate cross-sensitivity, we analyzed the sound speeds of six different gases, confirming minimal interference with H2 due to significant velocity disparities. Central to our approach is the design of a miniaturized step-added T-type Photoacoustic Cell (PAC), with parameters meticulously optimized for enhanced performance. Using COMSOL Multiphysics' Thermal Viscous Acoustics module, we conducted simulations to evaluate the quality factor and acoustic pressure, both crucial for the sensor's efficiency. Additionally, we assessed the system's stability, influenced by gas flow, through gas velocity distribution analyses using the Computational Fluid Dynamics module. Experimental investigations focused on the system's sensing performance, revealing a distinct frequency shift of âˆ¼45 Hz for every 1 % change in H2 concentration, with a high linear correlation (R2 = 0.99825). The system's response and recovery times were measured at 1.09 s and 1.25 s, respectively. Long-term stability, evaluated over 3000 s using Allan deviation, indicated a minimum detection limit (MDL) of 102.47 ppm at an integration time of 375 s. These findings validate the efficacy of the step-added T-type PAC in H2 detection.

Topology Optimization of Spatially Compliant Mechanisms with an Isomorphic Matrix of a 3-UPC Type Parallel Prototype Manipulator.

A novel topology optimization approach is proposed in this paper for the design of three rotational degree-of-freedom (DOF) spatially compliant mechanisms, combining the Jacobian isomorphic mapping matrix with the solid isotropic material with penalization (SIMP) topological method. In this approach, the isomorphic Jacobian matrix of a 3-UPC (U: universal joint, P: prismatic joint, C: cylindrical joint) type parallel prototype manipulator is formulated. Subsequently, the orthogonal triangular decomposition and differential kinematic method is applied to uncouple the Jacobian matrix to construct a constraint for topology optimization. Firstly, with respect to the 3-UPC type parallel prototype manipulator, the Jacobian matrix is derived to map the inputs and outputs to be used for initializing the topology optimization process. Secondly, the orthogonal triangular decomposition with the differential kinematic method is used to reconstruct the uncoupled mapping matrix to derive the 3-UPC type parallel prototype manipulator. Finally, a combination of the solid isotropic material with penalization (SIMP) method and the isomorphic mapping matrix is applied to construct the topological model. A typical three rotational DOF spatially compliant mechanism is reported as a numerical example to demonstrate the effectiveness of the proposed method.