RESUMEN
The non-coplanar lasers on both sides of the rail during full-section rail profile measurement based on line-structured light vision will cause the measured profile to be distorted, resulting in measurement errors. Currently, in the field of rail profile measurement, there are no effective methods for evaluating laser plane attitude, and it is impossible to determine the degree of laser coplanarity quantitatively and accurately. This study proposes an evaluation method based on fitting planes in response to this problem. Real-time fitting of laser planes with three planar targets of different heights provides information about the laser plane attitude on both sides of the rails. On this basis, laser coplanarity evaluation criteria were developed to determine whether the laser planes on both sides of the rails are coplanar. Using the method in this study, the laser plane attitude can be quantified and accurately assessed on both sides, effectively resolving the problem with traditional methods that can only assess the laser plane attitude qualitatively and roughly, thereby providing a solid foundation for calibration and error correction of the measurement system.
RESUMEN
The use of microwave holography for detecting rail surface defects is considered in this paper. A brief review of available sources on radar methods for detecting defects on metal surfaces and rails is given. An experimental setup consisting of a two-coordinate electromechanical scanner and a radar with stepped frequency signal in the range from 22.2 to 26.2 GHz is described, with the help of which experimental data were obtained. Fragments of R24 rails with surface defects in their heads were used as the object of study. The radar images of rail defects were obtained by the described method based on back propagation of a wavefront. It is shown that polarization properties of electromagnetic waves can be used to increase the contrast of small-scale surface defects. A method of estimating rail surface profile by radar measurements is given and applied to the experimental data. Comparison of the longitudinal rail head profiles obtained by radar and by direct contact measurements showed that the radar method gives comparable accuracy.
RESUMEN
The rail profile milling process allows considerable thickness to be removed in a single pass. However, the residual waviness formation law after milling and its subsequent effect on rail performance remains uncertain. In this paper, the wavelength and wave height of the residual waviness are identified as the key characteristics. The relationship between milling speed and residual waviness is determined, and a numerical model of the residual waviness formed on the surface after milling is established based on the commonly used three milling speeds of 300, 600, and 1000 m/h, and its accuracy is verified using the parameters of the residual waviness detected by the milling experiments. A three-dimensional finite element analysis model of wheel-rail contact was employed to analyze the contact stresses and low fatigue cycles at a wheel load of 11.5 tons with no residual waviness on the rail profile surface and with three types of residual waviness, respectively. The results show that the residual waviness changes the wheel-rail contact position and the morphology of the contact area, reduces the maximum contact stress and increases the strain fatigue cycles. The application of elevated milling speeds reduces the wheel-rail contact stresses after milling, thereby increasing the low fatigue cycles.