Stretchable Sensors for Soft Robotic Grippers in Edge-Intelligent IoT Applications.

The rapid development of electronic material and sensing technology has enabled research to be conducted on liquid metal-based soft sensors. The application of soft sensors is widespread and has many applications in soft robotics, smart prosthetics, and human-machine interfaces, where these sensors can be integrated for precise and sensitive monitoring. Soft sensors can be easily integrated for soft robotic applications, where traditional sensors are incompatible with robotic applications as these types of sensors show large deformation and very flexible. These liquid-metal-based sensors have been widely used for biomedical, agricultural and underwater applications. In this research, we have designed and fabricated a novel soft sensor that yields microfluidic channel arrays embedded with liquid metal Galinstan alloy. First of all, the article presents different fabrication steps such as 3D modeling, printing, and liquid metal injection. Different sensing performances such as stretchability, linearity, and durability results are measured and characterized. The fabricated soft sensor demonstrated excellent stability and reliability and exhibited promising sensitivity with respect to different pressures and conditions.

Shape Memory Alloys in Textile Platform: Smart Textile-Composite Actuator and Its Application to Soft Grippers.

In recent years, many researchers have aimed to construct robotic soft grippers that can handle fragile or unusually shaped objects without causing damage. This study proposes a smart textile-composite actuator and its application to a soft robotic gripper. An active fiber and an inactive fiber are combined together using knitting techniques to manufacture a textile actuator. The active fiber is a shape memory alloy (SMA) that is wire-wrapped with conventional fibers, and the inactive fiber is a knitting yarn. A knitted textile structure is flexible, with an excellent structure retention ability and high compliance, which is suitable for developing soft grippers. A driving source of the actuator is the SMA wire, which deforms under heating due to the shape memory effect. Through experiments, the course-to-wale ratio, the number of bundling SMA wires, and the driving current value needed to achieve the maximum deformation of the actuator were investigated. Three actuators were stitched together to make up each finger of the gripper, and layer placement research was completed to find the fingers' suitable bending angle for object grasping. Finally, the gripping performance was evaluated through a test of grasping various object shapes, which demonstrated that the gripper could successfully lift flat/spherical/uniquely shaped objects.

Soft Grippers for Automatic Crop Harvesting: A Review.

Agriculture 4.0 is transforming farming livelihoods thanks to the development and adoption of technologies such as artificial intelligence, the Internet of Things and robotics, traditionally used in other productive sectors. Soft robotics and soft grippers in particular are promising approaches to lead to new solutions in this field due to the need to meet hygiene and manipulation requirements in unstructured environments and in operation with delicate products. This review aims to provide an in-depth look at soft end-effectors for agricultural applications, with a special emphasis on robotic harvesting. To that end, the current state of automatic picking tasks for several crops is analysed, identifying which of them lack automatic solutions, and which methods are commonly used based on the botanical characteristics of the fruits. The latest advances in the design and implementation of soft grippers are also presented and discussed, studying the properties of their materials, their manufacturing processes, the gripping technologies and the proposed control methods. Finally, the challenges that have to be overcome to boost its definitive implementation in the real world are highlighted. Therefore, this review intends to serve as a guide for those researchers working in the field of soft robotics for Agriculture 4.0, and more specifically, in the design of soft grippers for fruit harvesting robots.

Soft Gripping Fingers Made of Multi-Stacked Dielectric Elastomer Actuators with Backbone Strategy.

Soft grippers, a rapidly growing subfield of soft robotics, utilize compliant and flexible materials capable of conforming to various shapes. This feature enables them to exert gentle yet, if required, strong gripping forces. In this study, we elaborate on the material selection and fabrication process of gripping fingers based on the dielectric elastomer actuation technique. We study the effects of mixing the silicone elastomer with a silicone thinner on the performance of the actuators. Inspired by nature, where the motion of end-effectors such as soft limbs or fingers is, in many cases, directed by a stiff skeleton, we utilize backbones for translating the planar actuation into a bending motion. Thus, the finger does not need any rigid frame or pre-stretch, as in many other DEA approaches. The idea and function of the backbone strategy are demonstrated by finite element method simulations with COMSOL Multiphysics® 6.5. The paper describes the full methodology from material choice and characterization, design, and simulation to characterization to enable future developments based on our approach. Finally, we present the performance of these actuators in a gripper demonstrator setup. The developed actuators bend up to 68.3° against gravity, and the gripper fingers hold up to 10.3 g against gravity under an actuation voltage of 8 kV.

Porous Magnetic Soft Grippers for Fast and Gentle Grasping of Delicate Living Objects.

Magnetic soft grippers have attracted intensive interest due to their untethered controllability, rapid response, and biological safety. However, manipulating living objects requires a simultaneous increase in shape adaptability and gripping force, which are typically mutually exclusive. Increasing the magnetic particle content enhances the magnetic strength but also increases the elastic modulus, leading to low adaptability and high impact force. Here, a porous magnetic soft gripper (PMSG) is developed by integrating a porous structure into a magnetic silicone elastomer. The design of porous hard magnetic composite is characterized by high magnetization, low modulus, and rough surface. It offers the PMSG good compliance, high gripping force, and low impact force at fast gripping. The PMSG is capable of performing a variety of tasks, including the fast and gentle grasping of delicate living objects. The study provides insight into the design of novel magnetic grippers and may offer a promising outlook for biomedical or scientific applications in the manipulation of delicate organisms.

Enhancing the Versatility and Performance of Soft Robotic Grippers, Hands, and Crawling Robots Through Three-Dimensional-Printed Multifunctional Buckling Joints.

Soft robotic grippers and hands offer adaptability, lightweight construction, and enhanced safety in human-robot interactions. In this study, we introduce vacuum-actuated soft robotic finger joints to overcome their limitations in stiffness, response, and load-carrying capability. Our design-optimized through parametric design and three-dimensional (3D) printing-achieves high stiffness using vacuum pressure and a buckling mechanism for large bending angles (>90°) and rapid response times (0.24 s). We develop a theoretical model and nonlinear finite-element simulations to validate the experimental results and provide valuable insights into the underlying mechanics and visualization of the deformation and stress field. We showcase versatile applications of the buckling joints: a three-finger gripper with a large lifting ratio (∼96), a five-finger robotic hand capable of replicating human gestures and adeptly grasping objects of various characteristics in static and dynamic scenarios, and a planar-crawling robot carrying loads 30 times its weight at 0.89 body length per second (BL/s). In addition, a jellyfish-inspired robot crawls in circular pipes at 0.47 BL/s. By enhancing soft robotic grippers' functionality and performance, our study expands their applications and paves the way for innovation through 3D-printed multifunctional buckling joints.

A Soft and Bistable Gripper with Adjustable Energy Barrier for Fast Capture in Space.

Actuators for fast capture are essential in the tasks of space structure assembly and space debris disposal. To avoid damage and rebound caused by collision, the mechanical devices for capture or docking impose very strict restrictions on the collision speed. The gripper made of soft material can realize compliant grasping, but its actuating speed and driving mode should adapt to the scenarios of grasping moving objects in space. By harnessing the rapid occurrence of structural instability and tuning its triggering conditions, we present a soft and bistable gripper for dynamic capture. The gripper deforms on the collision with other objects, and it absorbs the kinetic energy of the objects to trigger an instability, and then achieve fast grasping as well as cushioning. This process does not need any other input energy, and it greatly simplifies the conventional driving devices so as to realize the miniaturized and light-weight gripping actuation. The proper pre-deformation to the bistable structure of the gripper enables one to dynamically adjust the energy barrier for triggering the onset of instability to achieve the optimal grasping and buffering effect according to the kinetic characteristics of targets. After finishing one grasping task, the bistable gripper can automatically return to its initial state and release the target via a self-designed cable-driven mechanism. The ground-testing experiment demonstrates that the proposed soft gripper is capable to grasp, transfer, and release moving targets, and it thus possesses great potential to fulfill challenging operations in space missions.

A Multimodal, Reconfigurable Workspace Soft Gripper for Advanced Grasping Tasks.

A new generation of soft functional materials and actuator designs has ushered the development of highly advanced soft grippers as adaptive alternatives to traditional rigid end-effectors for grasping and manipulation applications. While being advantageous over their rigid counterparts, soft gripper capabilities such as contact effort are mostly a consequence of the gripper workspace, which in turn is largely constrained by the gripper design. Moreover, soft grippers designed for highly specific grasping tasks such as scooping grains or wide payloads are usually limited in grasping other payload types or in their manipulation versatility. This article describes a reconfigurable workspace soft (RWS) gripper that exploits compliant structures and pneumatic actuators to reconfigure its workspace to suit a wide range of grasping tasks. To achieve desired kinematics, finite element analysis (FEA) studies are conducted to dictate actuator design and materials used. Various grasping modes and their reconfiguration of the gripper workspace are presented and characterized, including the gripper's capability to reliably scoop granular items with radii as small as 1.5 mm, precisely pick items as thin as 300 µm from flat surfaces, as well as grasp large convex, nonconvex, and deformable items as heavy as 1.4 kg. The RWS gripper can modify and increase its grasping workspace volume by 397%, enabling the widest range of grasping capabilities to date achieved by a single soft gripper.

Sensing in Soft Robotics.

Soft robotics is an exciting field of science and technology that enables robots to manipulate objects with human-like dexterity. Soft robots can handle delicate objects with care, access remote areas, and offer realistic feedback on their handling performance. However, increased dexterity and mechanical compliance of soft robots come with the need for accurate control of the position and shape of these robots. Therefore, soft robots must be equipped with sensors for better perception of their surroundings, location, force, temperature, shape, and other stimuli for effective usage. This review highlights recent progress in sensing feedback technologies for soft robotic applications. It begins with an introduction to actuation technologies and material selection in soft robotics, followed by an in-depth exploration of various types of sensors, their integration methods, and the benefits of multimodal sensing, signal processing, and control strategies. A short description of current market leaders in soft robotics is also included in the review to illustrate the growing demands of this technology. By examining the latest advancements in sensing feedback technologies for soft robots, this review aims to highlight the potential of soft robotics and inspire innovation in the field.

Highly Thermally Conductive Bimorph Structures for Low-Grade Heat Energy Harvester and Energy-Efficient Actuators.

Low-power electronics are urgently needed for various emerging technologies, e.g., actuators as signal transducers and executors. Collecting energy from ubiquitous low-grade heat sources (T < 100 °C) as an uninterrupted power supply for low-power electronics is highly desirable. However, the majority of energy-harvesting systems are not capable of collecting low-grade heat energy in an efficient and constant manner. Limited by materials and driving mode, fabrications of low-power and energy-efficient actuators are still challenging. Here, highly thermally conductive bimorph structures based on graphene/poly(dimethylsiloxane) (PDMS) structures have been fabricated as low-grade heat energy harvesters and energy-efficient actuators. Regular temperature fluctuations on bimorph structures can be controlled by nonequilibrium heat transfer, leading to stable and self-sustained thermomechanical cycles. By coupling ferroelectric poly(vinylidene fluoride) with bimorph structures, uninterrupted thermomechanoelectrical energy conversion has been achieved from the low-grade heat source. Utilizing the rapid thermal transport capability, multifinger soft grippers are assembled with bimorph actuators, demonstrating fast response, large displacement, and adaptive grip when driven by low-temperature heaters.

Force Control of a 3D Printed Soft Gripper with Built-In Pneumatic Touch Sensing Chambers.

This work reports on a soft gripper with three-dimensional (3D) printed soft monolithic fingers that seamlessly incorporate pneumatic touch sensing chambers (pTSCs) for real-time pressure/force control to grasp objects with varying stiffness (i.e., soft, compliant, and rigid objects). The fingers of the soft gripper were 3D printed simultaneously along with the pTSC, without requiring support materials, using an inexpensive fused deposition modeling 3D printer. The pTSCs embedded in the fingers have numerous advantages, including fast response, repeatability, reliability, negligible hysteresis, stability over time, durability, and very low power consumption. Finite element modeling is used to predict the behavior of the pTSCs under different body contacts and to design their topology. Real-time pressure/force control was performed experimentally based on the feedback data provided by the pTSCs to grasp various objects with different weights, shapes, sizes, textures, and stiffnesses using an experimentally tuned proportional-integral-derivative (PID) controller with the same gains for all the objects grasped. In other words, the gripper can self-adapt to different environments with different stiffnesses and provide stable contact and grasping. These results are validated theoretically by modeling the soft gripper in contact with the objects with varying stiffness to show that the stability of the contact motion is not affected by the stiffness of the environment (i.e., the grasped object) when constant PID control gains are used.

A Bioinspired Stress-Response Strategy for High-Speed Soft Grippers.

The stress-response strategy is one of the nature's greatest developments, enabling animals and plants to respond quickly to environmental stimuli. One example is the stress-response strategy of the Venus flytrap, which enables such a delicate plant to perceive and prey on insects at an imperceptible speed by their soft terminal lobes. Here, inspired by this unique stress-response strategy, a soft gripper that aims at the challenges of high-speed dynamic grasping tasks is presented. The gripper, called high-speed soft gripper (HSG), is based on two basic design concepts. One is a snap-through instability that enables the HSG to sense the mechanical stimuli and actuating instantly. The other one is the spider-inspired pneumatic-powered control system that makes the trigger process repeatable and controllable. Utilizing the stress-response strategy, the HSG can accomplish high-speed sensing and grasping and handle a dynamic grasping task like catching a thrown baseball. Whereas soft machines typically exhibit slow locomotion speed and low manipulation strength for the intrinsic limitations of soft materials, the exploration of the stress-response strategy in this study can help pave the way for designing a new generation of practical high-speed soft robots.

Adaptive Self-Sealing Suction-Based Soft Robotic Gripper.

While suction cups prevail as common gripping tools for a wide range of real-world parts and surfaces, they often fail to seal the contact interface when engaging with irregular shapes and textured surfaces. In this work, the authors propose a suction-based soft robotic gripper where suction is created inside a self-sealing, highly conformable and thin flat elastic membrane contacting a given part surface. Such soft gripper can self-adapt the size of its effective suction area with respect to the applied load. The elastomeric membrane covering edge of the soft gripper can develop an air-tight self-sealing with parts even smaller than the gripper diameter. Such gripper shows 4 times higher adhesion than the one without the membrane on various textured surfaces. The two major advantages, underactuated self-adaptability and enhanced suction performance, allow the membrane-based suction mechanism to grip various three-dimensional (3D) geometries and delicate parts, such as egg, lime, apple, and even hydrogels without noticeable damage, which can have not been gripped with the previous adhesive microstructures-based and active suction-based soft grippers. The structural and material simplicity of the proposed soft gripper design can have a broad use in diverse fields, such as digital manufacturing, robotic manipulation, transfer printing, and medical gripping.

Detachable Robotic Grippers for Human-Robot Collaboration.

Collaborative robots promise to add flexibility to production cells thanks to the fact that they can work not only close to humans but also with humans. The possibility of a direct physical interaction between humans and robots allows to perform operations that were inconceivable with industrial robots. Collaborative soft grippers have been recently introduced to extend this possibility beyond the robot end-effector, making humans able to directly act on robotic hands. In this work, we propose to exploit collaborative grippers in a novel paradigm in which these devices can be easily attached and detached from the robot arm and used also independently from it. This is possible only with self-powered hands, that are still quite uncommon in the market. In the presented paradigm not only hands can be attached/detached to/from the robot end-effector as if they were simple tools, but they can also remain active and fully functional after detachment. This ensures all the advantages brought in by tool changers, that allow for quick and possibly automatic tool exchange at the robot end-effector, but also gives the possibility of using the hand capabilities and degrees of freedom without the need of an arm or of external power supplies. In this paper, the concept of detachable robotic grippers is introduced and demonstrated through two illustrative tasks conducted with a new tool changer designed for collaborative grippers. The novel tool changer embeds electromagnets that are used to add safety during attach/detach operations. The activation of the electromagnets is controlled through a wearable interface capable of providing tactile feedback. The usability of the system is confirmed by the evaluations of 12 users.

Bio-Inspired Soft Grippers Based on Impactive Gripping.

Grasping and manipulation are fundamental ways for many creatures to interact with their environments. Different morphologies and grasping methods of "grippers" are highly evolved to adapt to harsh survival conditions. For example, human hands and bird feet are composed of rigid frames and soft joints. Compared with human hands, some plants like Drosera do not have rigid frames, so they can bend at arbitrary points of the body to capture their prey. Furthermore, many muscular hydrostat animals and plant tendrils can implement more complex twisting motions in 3D space. Recently, inspired by the flexible grasping methods present in nature, increasingly more bio-inspired soft grippers have been fabricated with compliant and soft materials. Based on this, the present review focuses on the recent research progress of bio-inspired soft grippers based on impactive gripping. According to their types of movement and a classification model inspired by biological "grippers", soft grippers are classified into three types, namely, non-continuum bending-type grippers, continuum bending-type grippers, and continuum twisting-type grippers. An exhaustive and updated analysis of each type of gripper is provided. Moreover, this review offers an overview of the different stiffness-controllable strategies developed in recent years.

Beyond Soft Hands: Efficient Grasping With Non-Anthropomorphic Soft Grippers.

Grasping and manipulation are challenging tasks that are nonetheless critical for many robotic systems and applications. A century ago, robots were conceived as humanoid automata. While conceptual at the time, this viewpoint remains influential today. Many robotic grippers have been inspired by the dexterity and functionality of the prehensile human hand. However, multi-fingered grippers that emulate the hand often integrate many kinematic degrees-of-freedom, and thus complex mechanisms, which must be controlled in order to grasp and manipulate objects. Soft fingers can facilitate grasping through intrinsic compliance, enabling them to conform to diverse objects. However, as with conventional fingered grippers, grasping via soft fingers involves challenges in perception, computation, and control, because fingers must be placed so as to achieve force closure, which depends on the shape and pose of the object. Emerging soft robotics research on non-anthropomorphic grippers has yielded new techniques that can circumvent fundamental challenges associated with grasping via fingered grippers. Common to many non-anthropomorphic soft grippers are mechanisms for morphological deformation or adhesion that simplify the grasping of diverse objects in different poses, without detailed knowledge of the object geometry. These advantages may allow robots to be used in challenging applications, such as logistics or rapid manufacturing, with lower cost and complexity. In this perspective, we examine challenges associated with grasping via anthropomorphic grippers. We describe emerging soft, non-anthropomorphic grasping methods, and how they may reduce grasping complexities. We conclude by proposing several research directions that could expand the capabilities of robotic systems utilizing non-anthropomorphic grippers.

Adaptive Variable Stiffness Particle Phalange for Robust and Durable Robotic Grasping.

Grasping is an important characteristic of robots in interacting with humans and the environment. Due to the inherent compliance of soft grippers, they can easily adapt to novel objects and operate safely in a human-centered environment. However, soft hands suffer from poor grasping robustness and operation durability, especially for heavy objects or objects with sharp spikes, mainly due to their fragile material and low structural stiffness of the soft actuators. Thus, the widespread use of soft hands in daily applications is still limited. Existing works have shown a promising direction to enhance grasping performance by solving the contradiction between inherent compliance/adaptability and loading capacity. It is known that the stiffness of the robotic phalange is highly related to the performance of robotic hands. In this article, we propose a novel variable stiffness particle phalange, called VSPP here. The proposed VSPP exhibits variable stiffness characteristics without the need for dedicated actuation by utilizing passive particle jamming resulted from forces in interacting with the environment. The VSPP can cooperate with any kind of actuators, soft or rigid, to function as a compliant and robust robotic hand. A prototype robotic hand based on VSPP could maintain reliable grasping even when pierced by sharp objects such as a needle, a cactus, and a durian. This durability is effective both in air and underwater, thus presents new possibilities for the soft robotic hand to work in a harsh environment. The inherent multidirectional compliance of the VSPP makes safety in human/robot interaction guaranteed. The design and modeling presented in this research will provide useful guidance in VSPP applications. A prototype gripper, VSPP-3, composed of three 2-segments VSPP fingers and pneumatic joints, has been built for demonstrations in reliable and robust grasping of daily objects. The sample grasping has shown that the proposed VSPP has great potential for a robust and durable soft robotic hand or gripper design.

A Novel Fabric-Based Versatile and Stiffness-Tunable Soft Gripper Integrating Soft Pneumatic Fingers and Wrist.

This work presents the design and test of a novel fabric-based versatile and stiffness-tunable soft gripper integrating soft pneumatic fingers and wrist. The morphology is designed into a compact tuning fork shape (130 × 110 × 260 mm, 389 g) with two bidirectional sheet-shaped soft fingers and a biaxial bidirectional (universal) cylinder-shaped soft wrist. The multi-degree of freedom of soft fingers and wrist makes the gripper versatile and adaptable to gripping objects of various shapes, sizes, and orientations in a wide range. The bidirectional fingers with double-side inflatable chambers can tune their gripping stiffness and force by varying the common and differential pressure of the two sides. The wrist can tune its deflecting stiffness and force in the same way. Therefore, the gripper can grip objects of various stiffness and weights. The soft gripper is tested to characterize its workspace, stiffness, gripping force, and dynamic response time. Gripping function tests are also performed to evaluate the achieved degree of functions of the gripper. Tests show that the proposed gripper can grip objects in the size of 0-245 mm and in the orientation of -88.2°-90.8° (pitch/roll) with a maximum gripping force of 40 N and a response time of 1.22-1.60 s to force and 0.56-2.61 s to motion, respectively. The gripping stiffness can be tuned in the range of 0.029-0.137 N/mm (i.e., the tunable scope is 79%) by varying common pressure in the range of 0-0.2 MPa. Functional tests verify that the proposed soft gripper is versatile and adaptable to gripping objects of various shapes, sizes, weights, and orientations. Therefore, the proposed soft gripper has great potential applications in production and daily life.

Soft Robotic Grippers.

Advances in soft robotics, materials science, and stretchable electronics have enabled rapid progress in soft grippers. Here, a critical overview of soft robotic grippers is presented, covering different material sets, physical principles, and device architectures. Soft gripping can be categorized into three technologies, enabling grasping by: a) actuation, b) controlled stiffness, and c) controlled adhesion. A comprehensive review of each type is presented. Compared to rigid grippers, end-effectors fabricated from flexible and soft components can often grasp or manipulate a larger variety of objects. Such grippers are an example of morphological computation, where control complexity is greatly reduced by material softness and mechanical compliance. Advanced materials and soft components, in particular silicone elastomers, shape memory materials, and active polymers and gels, are increasingly investigated for the design of lighter, simpler, and more universal grippers, using the inherent functionality of the materials. Embedding stretchable distributed sensors in or on soft grippers greatly enhances the ways in which the grippers interact with objects. Challenges for soft grippers include miniaturization, robustness, speed, integration of sensing, and control. Improved materials, processing methods, and sensing play an important role in future research.

Versatile Soft Grippers with Intrinsic Electroadhesion Based on Multifunctional Polymer Actuators.

A highly versatile soft gripper that can handle an unprecedented range of object types is developed based on a new design of dielectric elastomer actuators employing an interdigitated electrode geometry, simultaneously maximizing both electroadhesion and electrostatic actuation while incorporating self-sensing. The multifunctionality of the actuator leads to a highly integrated, lightweight, fast, soft gripper with simplified structure and control.