Mixing characteristics and liquid circulation in a new multi-environment bioreactor.

The theoretical and experimental aspects of the hydrodynamics and mixing in a new multi-environment bioreactor that uses the air-lift design were investigated. This study focused on the mixing characteristics, residence time distribution, liquid circulation between three zones of aerobic, microaerophilic and anoxic, and liquid displacement in the bioreactor at influent flow rates of 720-1,450 L/day and air flow rates of 15-45 L/min. The theoretical analysis of liquid displacement led to the estimation of the specific rate of liquid discharge from the bioreactor at any given influent flow rate, and the number of liquid circulations between various bioreactor zones before the discharge of a given quantity of wastewater. The ratio of mean residence time to the overall hydraulic retention time (t m/HRT) decreased with the increase of air flow rate at any given influent flow rate, and approached unity at higher air flow rates. Mixing was characterized in terms of the axial dispersion coefficient and Bodenstein number, demonstrating a linear relationship with the superficial gas velocity. A correlation was developed between the Bodenstein number and the Froude number. The study of liquid circulation between the zones showed that less than 1.5 % of the circulating liquid escapes circulation at each cycle and flows towards the outer clarifier, while the percentage of escaped liquid decreases with increasing air flow rate at a given influent flow rate. The specific rate of liquid discharge from the bioreactor increased from 0.19 to 0.69 h⁻¹ with the increase of air and influent flow rates from 15 to 45 L/min and 500 to 1,450 L/day, respectively. Under the examined operating conditions, mixed liquor circulates between 364 and 1,698 times between the aerobic, microaerophilic and anoxic zones before 99 % of its original volume is replaced by the influent wastewater.

Hydrodynamic characteristics and overall volumetric oxygen transfer coefficient of a new multi-environment bioreactor.

The hydrodynamic characteristics and the overall volumetric oxygen transfer coefficient of a new multi-environment bioreactor which is an integrated part of a wastewater treatment system, called BioCAST, were studied. This bioreactor contains several zones with different environmental conditions including aerobic, microaerophilic and anoxic, designed to increase the contaminant removal capacity of the treatment system. The multi-environment bioreactor is designed based on the concept of airlift reactors where liquid is circulated through the zones with different environmental conditions. The presence of openings between the aerobic zone and the adjacent oxygen-depleted microaerophilic zone changes the hydrodynamic properties of this bioreactor compared to the conventional airlift designs. The impact of operating and process parameters, notably the hydraulic retention time (HRT) and superficial gas velocity (U(G)), on the hydrodynamics and mass transfer characteristics of the system was examined. The results showed that liquid circulation velocity (V(L)), gas holdup (ε) and overall volumetric oxygen transfer coefficient (k(L)a(L)) increase with the increase of superficial gas velocity (U(G)), while the mean circulation time (t(c)) decreases with the increase of superficial gas velocity. The mean circulation time between the aerobic zone (riser) and microaerophilic zone (downcomer) is a stronger function of the superficial gas velocity for the smaller openings (1/2 in.) between the two zones, while for the larger opening (1 in.) the mean circulation time is almost independent of U(G) for U(G) ≥ 0.023 m/s. The smaller openings between the two zones provide higher mass transfer coefficient and better zone generation which will contribute to improved performance of the system during treatment operations.

Anaerobic bioconversion of carbon dioxide to biogas in an upflow anaerobic sludge blanket reactor.

The increasing concentration of carbon dioxide (CO2)--the most dominant component of greenhouse gases--in the atmosphere has been of growing concern for many years. Many methods focus on CO2 capture and storage and there is always the risk of CO2 release to the environment. In this study, a new method to convert CO2 to biogas with a high content of methane (CH4) in an anaerobic system with a lab-scale upflow anaerobic sludge blanket reactor at 35 degrees C was developed. In a series of experiments, the reactor was run with and without CO2-saturated solutions including volatile fatty acids (VFAs) as sources of hydrogen. The concentration of dissolved CO2 in the influent solutions was 2.2-6.1 g/L, with corresponding chemical oxygen demand (COD) values of 2.6-8.4 g/L for the solutions. Overall CO2 removal values of 2.7-20 g/day (49-88% conversion) were obtained for the organic loading rates (OLR) and CO2 loading rates of 8-36 gCOD/L day and 6-26 gCO2/L x day, respectively with CH4 purity of above 70%. Also, VFA and COD removal were in the range of 79-95% and 75-90%, respectively. Methanogenic activities of the cultures with the concentrations measured as volatile suspended solids (VSSs) were 0.12-0.40 L CH4/gVSS x d with the highest value for the system containing acetic acid. This anaerobic method can be applied to reduce CO2 emitted to the atmosphere from a wide variety of industrial point sources with a value-added product, CH4.

Removal of carbon, nitrogen and phosphorus from the separated liquid phase of hog manure by the multi-zone BioCAST technology.

The removal of chemical oxygen demand (COD), total nitrogen (TN) and total phosphorus (TP) at concentrations of 960 ± 38 to 2400 ± 96 mg/L, 143 ± 9 to 235 ± 15 mg/L and 25 ± 2 to 57 ± 4 mg/L, respectively, from the separated liquid phase of hog manure by the multi-zone BioCAST technology is discussed. Despite the inhibitory effect of hog waste toward microbial activities, removal efficiencies up to 89.2% for COD, 69.2% for TN and 47.6% for TP were obtained during 185 d of continuous operation. The free ammonia inhibition was postulated to be responsible for the steady reduction of COD and TP removal with the increase of TN/TP ratio from 3.6 to 5.8. On the contrary, the increase of COD/TN ratio from 4.8 to 14.1 improved the removal of all contaminants. Nitrogen removal did not show any dependence on the COD/TP ratio, despite the steady increase of COD and TP removal with this ratio in the range of 19.3-50.6. The removal efficiencies of organic and inorganic contaminants increased progressively owing to the adaptation of microbial biomass, resulting from the presence of suspended biomass in the mixed liquor that circulated continuously between the three zones of aerobic, microaerophilic and anoxic, as well as the attached biomass immobilized inside the aerobic zone.

Development of biofilm on geotextile in a new multi-zone wastewater treatment system for simultaneous removal of COD, nitrogen and phosphorus.

This study investigated the formation and evolution of biofilm on a fixed cylindrical structure wrapped in geotextile, in a multi-zone wastewater treatment system called BioCAST. The organic, nitrogen and phosphorus loading rates of (OLR) 0.95-1.86 g COD/(m(3)d), (NLR) 0.02-0.08 kg N/(m(3)d), and (PLR) 0.014-0.02 kg P/(m(3)d), were applied. The results demonstrated high removal efficiencies of carbon, nitrogen and phosphorus, reaching 98.9%, 98.3% and 94.1%, respectively, after 250 d of operation. The biofilm biomass showed a fast formation (reaching 54.2g/L) and maximum phosphorus content of about 7% (dry basis). Biofilm demonstrated the ability to remove phosphorus, and its characteristics correlated with nitrogen and phosphorus removal rates. The geotextile material with filamentous structure causing rapid attachment and formation of biofilm can solve many problems encountered in conventional attached-growth wastewater treatment systems such as slow start-up, low reactor biomass content and low capacity to handle high organic loading rates.

Optimization of the anaerobic treatment of a waste stream from an enhanced oil recovery process.

The aim of this work was to optimize the anaerobic treatment of a waste stream from an enhanced oil recovery (EOR) process. The treatment of a simulated waste water containing about 150 mg chemical oxygen demand (COD)/L of total petroleum hydrocarbons (TPH) and the saturation level of CO2 was evaluated. A two-step anaerobic system was undertaken in the mesophilic temperature range (30-40°C). The method of evolutionary operation EVOP factorial design was used to optimize pH, temperature and organic loading rate with the target parameters of CO2 reduction and CH4 production in the first reactor and TPH removal in the second reactor. The results showed 98% methanogenic removal of CO2 and CH4 yield of 0.38 L/gCOD in the first reactor and 83% TPH removal in the second reactor. In addition to enhancing CO2 and TPH removal and CH4 production, application of this method showed the degree of importance of the operational variables and their interactive effects for the two reactors in series.