Detection System for U-Shaped Bellows Convolution Pitches Based on a Laser Line Scanner.

An expansion joint is mainly composed of bellows and other components; it is attached on a container shell or pipe to compensate for the additional stress caused by temperature differences and mechanical vibrations. In China, the expansion joint fatigue tests are often used to assess the quality of products. After fatigue tests, convolution pitch will be changed. The amount of change is an important index that can be used to evaluate bellows expansion joints. However, the convolution pitch detection is mainly done manually and randomly by inspection agencies before shipping to the end users. This common practice is not efficient and is often subjective. This paper introduced a novel method for automatically detecting the change of the convolution pitch based on a laser line scanner and data processing technology. The laser line scanner is combined with a precision motorized stage to obtain the point cloud data of the bellows. After denoising and fitting, a peak-finding algorithm is applied to search for the crest of a convolution. The method to find the convolution pitch and the decision that needs to be made to ensure product eligibility are described in detail. A DN500 expansion joint is used as a sample to illustrate the efficiency of the system. The application of the technique intuitively allows a higher precision and relative efficiency in quality inspection of bellows expansion joints. It has also been implemented in the Special Equipment Safety Supervision and Inspection Institute of Jiangsu province with great success.

Dynamic Thermal Response of Multiple Interface Cracks between a Half-Plane and a Coating Layer under General Transient Temperature Loading.

This paper explores the thermal behavior of multiple interface cracks situated between a half-plane and a thermal coating layer when subjected to transient thermal loading. The temperature distribution is analyzed using the hyperbolic heat conduction theory. In this model, cracks are represented as arrays of thermal dislocations, with densities calculated via Fourier and Laplace transformations. The methodology involves determining the temperature gradient within the uncracked region, and these calculations contribute to formulating a singular integral equation specific to the crack problem. This equation is subsequently utilized to ascertain the dislocation densities at the crack surface, which facilitates the estimation of temperature gradient intensity factors for the interface cracks experiencing transient thermal loading. This paper further explores how the relaxation time, loading parameters, and crack dimensions impact the temperature gradient intensity factors. The results can be used in fracture analysis of structures operating at high temperatures and can also assist in the selection and design of coating materials for specific applications, to minimize the damage caused by temperature loading.

Novel Apex Connection for Light Wood Frame Panelized Roof.

Panelized fabrication of light-frame wood buildings has higher productivity than the traditional stick-built method. However, the roof production process is not very efficient due to the structural system and construction method. This study proposes a novel apex connection that allows for a folding mechanism in a panelized light wood frame roof system. Proof of concept of the proposed connection assembly is presented by a 3D printout of the developed connection. Following the steel design code and timber code, the initial estimation of different parameters, such as the pinhole diameter and number screws, were established. A detailed finite element analysis (FEA) was performed to determine the connection strength requirement for different load case scenarios. The results of the FEA and 3D printout of the assembly show that the proposed connection can provide the required folding mechanism before roof installation and can withstand the load in the unfolding state at service.

Investigation of Compressive and Tensile Behavior of Stainless Steel/Dissolvable Aluminum Bimetallic Composites by Finite Element Modeling and Digital Image Correlation.

This study reports fabrication, mechanical characterization, and finite element modeling of a novel lattice structure based bimetallic composite comprising 316L stainless steel and a functional dissolvable aluminum alloy. A net-shaped 316L stainless steel lattice structure composed of diamond unit cells was fabricated by selective laser melting (SLM). The cavities in the lattice structure were then filled through vacuum-assisted melt infiltration to form the bimetallic composite. The bulk aluminum sample was also cast using the same casting parameters for comparison. The compressive and tensile behavior of 316L stainless steel lattice, bulk dissolvable aluminum, and 316L stainless steel/dissolvable aluminum bimetallic composite is studied. Comparison between experimental, finite element analysis (FEA), and digital image correlation (DIC) results are also investigated in this study. There is no notable difference in the tensile behavior of the lattice and bimetallic composite because of the weak bonding in the interface between the two constituents of the bimetallic composite, limiting load transfer from the 316L stainless steel lattice to the dissolvable aluminum matrix. However, the aluminum matrix is vital in the compressive behavior of the bimetallic composite. The dissolvable aluminum showed higher Young's modulus, yield stress, and ultimate stress than the lattice and composite in both tension and compression tests, but much less elongation. Moreover, FEA and DIC have been demonstrated to be effective and efficient methods to simulate, analyze, and verify the experimental results through juxtaposing curves on the plots and comparing strains of critical points by checking contour plots.

Characterization of three-point bending properties of metal-resin interpenetrating phase composites.

Metal-resin composites provide improved combinations of mechanical properties of raw materials. A novel metal-resin interpenetrating phase composite (IPCs) has been fabricated by spontaneously infiltrating unsaturated polyester resin into porous short-fiber preforms under vacuum conditions. In this study, three-point bending experiments are performed to characterize the bending properties of the IPCs. The fractographs after bending are examined to distinguish their characteristics. The flexural strength increases almost linearly from 42 ± 4 MPa to 119 ± 5 MPa in the in-plane direction and 59 ± 4 MPa to 151 ± 8 MPa in the through-thickness direction with an increasing fiber fraction ranging from 16.78 vol% to 32.11 vol%. The structures and bending properties of the IPCs exhibit significant anisotropy. Compared with the in-plane direction, higher bending strength and flexural modulus with smaller displacement at maximum bending force are observed in the through-thickness direction. The finer fibers contribute to improving the flexural strength (from 76 ± 6 MPa to 98 ± 5 MPa for the IPCs with about 23 vol% fiber fraction from 160 µm to 90 µm fiber diameters in the in-plane directions) and modulus. The fracture of the IPC after bending presents different appearances in different directions and the anisotropy becomes less severe with decreasing fiber fraction. Resin fracture, fiber necking and fracture, and debonding are the main fracture mechanisms.