Risk-Based Fault Detection Using Bayesian Networks Based on Failure Mode and Effect Analysis.

In this article, the authors focus on the introduction of a hybrid method for risk-based fault detection (FD) using dynamic principal component analysis (DPCA) and failure method and effect analysis (FMEA) based Bayesian networks (BNs). The FD problem has garnered great interest in industrial application, yet methods for integrating process risk into the detection procedure are still scarce. It is, however, critical to assess the risk each possible process fault holds to differentiate between non-safety-critical and safety-critical abnormalities and thus minimize alarm rates. The proposed method utilizes a BN established through FMEA analysis of the supervised process and the results of dynamical principal component analysis to estimate a modified risk priority number (RPN) of different process states. The RPN is used parallel to the FD procedure, incorporating the results of both to differentiate between process abnormalities and highlight critical issues. The method is showcased using an industrial benchmark problem as well as the model of a reactor utilized in the emerging liquid organic hydrogen carrier (LOHC) technology.

Determination of the most significant rubber components influencing the hardness of natural rubber (NR) using various statistical methods.

Manufacturers use a large number of components in the production of modern rubber products. The selection of the constituents of the rubber recipe is primarily determined by the purpose of use. The different fields of applications of rubbers require the presence of appropriate mechanical properties. In this respect, it can be useful to know which substances forming the rubber recipe have significant influence on the different mechanical properties. In this study, the statistical analysis of the influence of rubber components on the hardness of natural rubber (NR) is proposed based on literature review. Based on the literature data, various statistical analyses, like linear regression, constrained linear regression, Ridge regression, Ridge sparse regression and binary classification decision trees were performed to determine which rubber components have the most significant effect on the hardness. In the statistical analyses, the effect of a total of 42 constituents of rubber compound on hardness was investigated. Most of the applied statistical methods confirmed that the traditional frequently used rubber components, such as carbon black and sulfur, have a primary effect on the hardness. However, the substances forming the rubber compound that are not widely used in practice or newly developed components appear differently in the lists of significant additives obtained by the different statistical methods.

Glass Fibre-Reinforced Extrusion 3D-Printed Composites: Experimental and Numerical Study of Mechanical Properties.

The properties of 3D-printed bodies are an essential part of both the industrial and research sectors, as the manufacturers try to improve them in order to make this now additive manufacturing method more appealing compared to conventional manufacturing methods, like injection moulding. Great achievements were accomplished in both 3D printing materials and machines that made 3D printing a viable way to produce parts in recent years. However, in terms of printing parameters, there is still much room for advancements. This paper discusses four of the 3D printing parameters that affect the properties of the final products made by chopped glass fibre-filled nylon filaments; these parameters are the printing temperature, nozzle diameter, layer height, and infill orientation. Furthermore, a polynomial function was fitted to the measured data points, which made it possible to calculate the tensile strength, flexural strength, and Young's modulus of the 3D-printed samples based on their printing parameters. A Pearson correlation analysis was also carried out to determine the impact of each parameter on all three mechanical properties studied. Both the infill orientation and printing temperature had a significant effect on both strengths and Young's modulus, while the effect of nozzle diameters and layer heights were dependent on the infill orientation used. Also, a model with excellent performance was established to predict the three mechanical properties of the samples based on the four major parameters used. As expected from a fibre-reinforced material, the infill orientation had the most significant effect on the tensile strength, flexural strength, and Young's modulus. The temperature was also quite significant, while the nozzle diameters and layer height effect were situational. The highest values for the tensile strength, flexural strength, and Young's modulus were 72 MPa, 78.63 MPa, and 4243 MPa, respectively, which are around the same values the manufacturer states.

Eco-friendly copper recovery process from waste printed circuit boards using Fe³âº/Fe²âº redox system.

The present study aimed at developing an original and environmentally friendly process for the recovery of copper from waste printed circuit boards (WPCBs) by chemical dissolution with Fe(3+) combined with the simultaneous electrowinning of copper and oxidant regeneration. The recovery of copper was achieved in an original set-up consisting of a three chamber electrochemical reactor (ER) connected in series with a chemical reactor (CR) equipped with a perforated rotating drum. Several experiments were performed in order to identify the optimal flow rate for the dissolution of copper in the CR and to ensure the lowest energy consumption for copper electrodeposition in the ER. The optimal hydrodynamic conditions were provided at 400 mL/min, leading to the 75% dissolution of metals and to a low specific energy consumption of 1.59 kW h/kg Cu for the electrodeposition process. In most experiments, the copper content of the obtained cathodic deposits was over 99.9%.