Eco-Friendly Preparation of Carbon-Bonded Carbon Fiber Based on Glucose-Polyacrylamide Hydrogel Derived Carbon as Binder.

Lightweight, high-temperature-resistant carbon-bonded carbon fiber (CBCF) composites with excellent thermal insulation properties are desirable materials for thermal protection systems in military and aerospace applications. Here, glucose was introduced into the polyacrylamide hydrogel to form the glucose-polyacrylamide (Glu-PAM) hydrogel. The CBCF composites were prepared using the Glu-PAM hydrogel as a brand-new binder, and the synergistic effect between glucose and acrylamide was investigated. The results showed the Glu-PAM hydrogel could limit the foaming of glucose and enhance the carbon yield of glucose. Meanwhile, the dopamine-modified chopped carbon fiber could be uniformly mixed by high-speed shearing to form a slurry with the Glu-PAM hydrogel. Finally, the slurry was successfully extruded and molded to prepare CBCF composites with a density of 0.158~0.390 g cm-3 and excellent thermal insulation performance and good mechanical properties. The compressive strength of CBCF composites with a density of 0.158 g cm-3 in the Z direction is 0.18 MPa, and the thermal conductivity in the Z direction at 25 °C and 1200 °C is 0.10 W m-1 k-1 and 0.20 W m-1 k-1, respectively. This study provided an efficient, environment-friendly, and cost-effective strategy for the preparation of CBCF composites.

Analysis of Formation Mechanisms of Sugar-Derived Dense Carbons via Hydrogel Carbonization Method.

Four kinds of sugar (glucose, fructose, sucrose, and maltose) were selected as carbon precursors, and corresponding dense carbon products were prepared using a novel hydrogel carbonization method. The carbonization processes of sugar-polyacrylamide (sugar-PAM) hydrogels were studied in detail. The molecular structures in the raw materials were analyzed by proton nuclear magnetic resonance spectroscopy (1H NMR). Samples prepared at different temperatures were characterized by thermogravimetry analysis (TGA) and Fourier-transform infrared (FTIR) spectroscopy. The morphology and microstructure of sugar-derived carbons were confirmed by field-emission scanning electron microscopy (FESEM) and X-ray diffraction (XRD). The results indicated that the sugar solution was surrounded by PAM with a three-dimensional network structure and formed hydrogels in the initial stage. The sugar solution was considered to be separated into nanocapsules. In each nanocapsule, sugar molecules could be limited within the hydrogel via walls formed by PAM chains. The hydroxyl group in the sugar molecules connected with PAM by the hydrogen bond and intermolecular force, which can strengthen the entire hydrogel system. The self-generated pressure of hydrogel constrains the foam of sugar during the heat treatment. Finally, dense carbon materials with low graphitization instead of porous structure were prepared at 1200 °C.

Mesophase Pitch-Based Carbon Fibers: Accelerated Stabilization of Pitch Fibers under Effective Plasma Irradiation-Assisted Modification.

Stabilization is the most complicated and time-consuming step in the manufacture of carbon fibers (CFs), which is important to prepare CFs with high performance. Accelerated stabilization was successfully demonstrated under effective plasma irradiation-assisted modification (PIM) of mesophase pitch fibers (PFs). The results showed that the PIM treatment could obviously introduce more oxygen-containing groups into PFs, which was remarkably efficient in shortening the stabilization time of PFs with a faster stabilization heating rate, as well as in preparing the corresponding CFs with higher performance. The obtained graphitized fiber (GF-5) from the PF-5 under PIM treatment of 5 min presented a higher tensile strength of 2.21 GPa, a higher tensile modulus of 502 GPa, and a higher thermal conductivity of 920 W/m·K compared to other GFs. Therefore, the accelerated stabilization of PFs by PIM treatment is an efficient strategy for developing low-cost pitch-based CFs with high performance.