From the culture broth to the erythritol crystals: an opportunity for circular economy.

The reduction of sugar intake by adults has been stated by the World Health Organization as an important strategy to reduce the risk of non-communicable diseases. Erythritol is a four-carbon sugar alcohol that is considered as a highly suitable substitution for sucrose. This review article covers approaches for the separate stages of the biotechnological production of erythritol from cultivation to the downstream section. The first part focuses on the cultivation stage and compares the yields of erythritol and arising by-products achieved with different types of substrates (commercial versus alternative ones). The reported numbers obtained with the most prominently used microorganisms in different cultivation methods (batch, fed-batch or continuous) are presented. The second part focuses on the downstream section and covers the applied technologies for cell removal, recovery, purification and concentration of erythritol crystals, namely centrifugation, membrane separation, ion and preparative chromatography, crystallization and drying. The final composition of the culture broth and the preparative chromatography separation performance were identified as critical points in the production of a high-purity erythritol fraction with a minimum amount of losses. During the review, the challenges for a biotechnological production of erythritol in a circular economy context are discussed, in particular regarding the usage of sustainable resources and minimizing waste streams. KEY POINTS: • Substitution of sucrose by erythritol can be a step towards a healthier society • Biotechnological production of erythritol should follow a circular economy concept • Culture broth composition and preparative chromatography are keys for downstreaming • Substrate, mother liquor and nutrients are challenges for circular economy.

Direct Precipitation of Lignin Nanoparticles from Wheat Straw Organosolv Liquors Using a Static Mixer.

Micro- and nanosize lignin shows improved properties compared to standard lignin available today and has been gaining interest in recent years. Lignin is the largest renewable resource with an aromatic skeleton on earth but it is used for relatively low-value applications. Lignin in micro- to nanoscale; however, could facilitate rather valuable applications. Current production methods consume high amounts of solvents for purification and precipitation. The process investigated in this work uses the direct precipitation of lignin nanoparticles from organosolv pretreatment extract in a static mixer and can reduce solvent consumption drastically. The pH value, ratio of antisolvent to organosolv extract and flowrate in the mixer were investigated as precipitation parameters in terms of the resulting particle properties. Particles with dimensions ranging from 97.3 to 219.3 nm could be produced, and at certain precipitation parameters, carbohydrate impurities reach values as low as in purified lignin particles. Yields were found independent of the precipitation parameters with 48.2 ± 4.99%. Results presented in this work can be used to optimize precipitation parameters with emphasis on particle size, carbohydrate impurities or the solvent consumption.

Production of Micro- and Nanoscale Lignin from Wheat Straw Using Different Precipitation Setups.

Micro- and nanosize lignin has recently gained interest due to its improved properties compared to standard lignin available today. As the second most abundant biopolymer after cellulose, lignin is readily available but used for rather low-value applications. Applications for lignin in micro- to nanoscale however, ranging from improvement of mechanical properties of polymer nanocomposites, have bactericidal and antioxidant properties and impregnations to hollow lignin drug carriers for hydrophobic and hydrophilic substances. This research represents a whole biorefinery process chain and compares different precipitation setups to produce submicron lignin particles from lignin containing an organosolv pretreatment extract from wheat straw. A batch precipitation in a stirred vessel was compared with continuous mixing of extract and antisolvent in a T-fitting and mixing in a T-fitting followed by a static mixer. The precipitation in the combination of T-fitting and static mixer with improved precipitation parameters yields the smallest particle size of around 100 nm. Furthermore, drying of particles did not influence the particle sizes negatively by showing decreased particle diameters after the separation process.

Lignin from Micro- to Nanosize: Production Methods.

Lignin is the second most abundant biopolymer after cellulose. It has long been obtained as a by-product of cellulose production in pulp and paper production, but had rather low added-value applications. A changing paper market and the emergence of biorefinery projects should generate vast amounts of lignin with the potential of value addition. Nanomaterials offer unique properties and the preparation of lignin nanoparticles and other nanostructures has therefore gained interest as a promising technique to obtain value-added lignin products. Due to lignin's high structural and chemical heterogeneity, methods must be adapted to these different types. This review focuses on the ability of different formation methods to cope with the huge variety of lignin types and points out which particle characteristics can be achieved by which method. The current research's main focus is on pH and solvent-shifting methods where the latter can yield solid and hollow particles. Solvent shifting also showed the capability to cope with different lignin types and solvents and antisolvents, respectively. However, process conditions have to be adapted to every type of lignin and reduction of solvent demand or the integration in a biorefinery process chain must be focused.

Lignin from Micro- to Nanosize: Applications.

Micro- and nanosize lignin has recently gained interest due to improved properties compared to standard lignin available today. As the second most abundant biopolymer after cellulose, lignin is readily available but used for rather low-value applications. This review focuses on the application of micro- and nanostructured lignin in final products or processes that all show potential for high added value. The fields of application are ranging from improvement of mechanical properties of polymer nanocomposites, bactericidal and antioxidant properties and impregnations to hollow lignin drug carriers for hydrophobic and hydrophilic substances. Also, a carbonization of lignin nanostructures can lead to high-value applications such as use in supercapacitors for energy storage. The properties of the final product depend on the surface properties of the nanomaterial and, therefore, on factors like the lignin source, extraction method, and production/precipitation methods, as discussed in this review.

Live agent training as an important process safety measure to strengthen resilience in hazardous (CBRN) work situations.

Various occupational groups as well as emergency responders are important human factors in combating incidents and emergencies in a broad range. Negative deviations from a process-safe condition should be detected and transformed into a safer condition to prevent negative consequences. Therefore, training and education of personnel is an important measure in this case as well as a major influencing factor on the vulnerability to errors during operations and their resilience. From lack of training to incorrect execution due to excessive stress, fear, or unfamiliar situations, it is important to counteract this with targeted training under conditions that are as close to reality as reasonably achievable. Realistic training situations involving live agents allow to recognize mistakes or inadequacies not only in personnel but also in material or in mission planning and to create a more effective working environment. Many violations of work guidelines are due to well-intentioned deviations from nonexecutable standard operation procedures that have never been tested. Repeated, progressive training under real hazardous conditions can help to strengthen mission readiness and resilience of teams. It better prepares them for their dangerous activities.

Exploring Caffeic Acid and Lignosulfonate as Key Phenolic Ligands for Metal-Phenolic Network Assembly.

Films formed by metals and phenols through a coordinative interaction have been extensively studied in previous years. We report the successful formation of MPN films from the phenolic compounds caffeic acid and lignosulfonate using Fe3+ ions for complexation. The likewise examined p-coumaryl alcohol showed some MPN film formation tendency, while for coniferyl alcohol and sinapyl alcohol, no successful film buildup could be observed. These newly formed films were compared to tannic acid-Fe3+ films as a reference. Film growth and degradation were tracked by using UV-vis absorption spectroscopy. The films were degradable under different conditions such as alkaline environments or in the presence of a strong chelator. Small hollow capsules with a diameter of 3 µm and thicknesses in the nanometer range were produced. Additionally, the prepared films showed varying colors and levels of wettability. By utilizing the films' coating properties, we successfully dyed human hair in various colors.

Production and Properties of Lignin Nanoparticles from Ethanol Organosolv Liquors-Influence of Origin and Pretreatment Conditions.

Despite major efforts in recent years, lignin as an abundant biopolymer is still underutilized in material applications. The production of lignin nanoparticles with improved properties through a high specific surface area enables easier applicability and higher value applications. Current precipitation processes often show poor yields, as a portion of the lignin stays in solution. In the present work, lignin was extracted from wheat straw, spruce, and beech using ethanol organosolv pretreatment at temperatures from 160-220 °C. The resulting extracts were standardized to the lowest lignin content and precipitated by solvent-shifting to produce lignin micro- and nanoparticles with mean hydrodynamic diameters from 67.8 to 1156.4 nm. Extracts, particles and supernatant were analyzed on molecular weight, revealing that large lignin molecules are precipitated while small lignin molecules stay in solution. The particles were purified by dialysis and characterized on their color and antioxidant activity, reaching ASC equivalents between 19.1 and 50.4 mg/mg. This work gives detailed insight into the precipitation process with respect to different raw materials and pretreatment severities, enabling better understanding and optimization of lignin nanoparticle precipitation.

Downstream process options for the ABE fermentation.

Butanol is a very interesting substance both for the chemical industry and as a biofuel. The classical distillation process for the removal of butanol is far too energy demanding, at a factor of 220% of the energy content of butanol. Alternative separation processes studied are hybrid processes of gas-stripping, liquid-liquid extraction and pervaporation with distillation and a novel adsorption/drying/desorption hybrid process. Compared with the energy content of butanol, the resulting energy demand for butanol separation and concentration of optimized hybrid processes is 11%-22% for pervaporation/distillation and 11%-17% for liquid-liquid extraction/distillation. For a novel adsorption/drying/desorption process, the energy demand is 9.4%. But all downstream process options need further proof of industrial applicability.

Process investigations of extreme thermophilic fermentations for hydrogen production: effect of bubble induction and reduced pressure.

Hydrogen production via thermophilic dark fermentation is considered a sustainable way to produce renewable hydrogen. For industrial scale an optimisation of hydrogen production is of highest importance. The aim of this work was to evaluate induced bubble formation and applying reduced pressure as methods of removing produced hydrogen instead of external gas stripping. Evaluation was carried out in a continuously stirred tank reactor using the extremely thermophilic bacterium Caldicellulosiruptor saccharolyticus. The addition of a bubble formation inductor was able to maintain the fermentation, but only at low hydrogen production rates and yields. Applying reduced pressure at a level of 305 mbar, nitrogen stripping could be omitted and hydrogen yields of around 72% of the theoretical maximum were achieved. It was proven, that application of reduced pressure is a promising alternative to inert gas stripping to obtain high hydrogen productivities and yields for thermophilic dark fermentations.

Analysis of methane potentials of steam-exploded wheat straw and estimation of energy yields of combined ethanol and methane production.

Agrarian biomass as a renewable energy source can contribute to a considerable CO(2) reduction. The overriding goal of the European Union is to cut energy consumption related greenhouse gas emission in the EU by 20% until the year 2020. This publication aims at optimising the methane production from steam-exploded wheat straw and presents a theoretical estimation of the ethanol and methane potential of straw. For this purpose, wheat straw was pretreated by steam explosion using different time/temperature combinations. Specific methane yields were analyzed according to VDI 4630. Pretreatment of wheat straw by steam explosion significantly increased the methane yield from anaerobic digestion by up to 20% or a maximum of 331 l(N)kg(-1) VS compared to untreated wheat straw. Furthermore, the residual anaerobic digestion potential of methane after ethanol fermentation was determined by enzymatic hydrolysis of pretreated wheat straw using cellulase. Based on the resulting glucose concentration the ethanol yield and the residual sugar available for methane production were calculated. The theoretical maximum ethanol yield of wheat straw was estimated to be 0.249 kg kg(-1) dry matter. The achievable maximum ethanol yield per kg wheat straw dry matter pretreated by steam explosion and enzymatic hydrolysis was estimated to be 0.200 kg under pretreatment conditions of 200 degrees C and 10 min corresponding to 80% of the theoretical maximum. The residual methane yield from straw stillage was estimated to be 183 l(N)kg(-1) wheat straw dry matter. Based on the presented experimental data, a concept is proposed that processes wheat straw for ethanol and methane production. The concept of an energy supply system that provides more than two forms of energy is met by (1) upgrading obtained ethanol to fuel-grade quality and providing methane to CHP plants for the production of (2) electric energy and (3) utility steam that in turn can be used to operate distillation columns in the ethanol production process.