Functionalization of metallic glasses through hierarchical patterning.

Surface engineering over multiple length scales is critical for electronics, photonics, and enabling multifunctionality in synthetic materials. Here, we demonstrate a sequential embossing technique for building multi-tier patterns in metals by controlling the size-dependent thermoplastic forming of metallic glasses. Sub-100 nm to millimeter sized features are sculpted sequentially to allow an exquisite control of surface properties. The process can be integrated with net-shaping to transfer functional patterns on three-dimensional metal parts.

Thermal-Recoverable Tough Hydrogels Enhanced by Porphyrin Decorated Graphene Oxide.

Artificial tissue materials usually suffer properties and structure loss over time. As a usual strategy, a new substitution is required to replace the worn one to maintain the functions. Although several approaches have been developed to restore the mechanical properties of hydrogels, they require direct heating or touching, which cannot be processed within the body. In this manuscript, a photothermal method was developed to restore the mechanical properties of the tough hydrogels by using near infrared (NIR) laser irradiation. By adding the porphyrin decorated graphene oxide (PGO) as the nanoreinforcer and photothermal agent into carrageenan/polyacrylamide double network hydrogels (PDN), the compressive strength of the PDN was greatly improved by 104%. Under a short time of NIR laser irradiation, the PGO effectively converts light energy to thermal energy to heat the PDN hydrogels. The damaged carrageenan network was rebuilt, and a 90% compressive strength recovery was achieved. The PGO not only significantly improves the mechanical performance of PDN, but also restores the compressive property of PDN via a photothermal method. These tough hydrogels with superior photothermal recovery may work as promising substitutes for load-bearing tissues.

High-throughput drawing and testing of metallic glass nanostructures.

Thermoplastic embossing of metallic glasses promises direct imprinting of metal nanostructures using templates. However, embossing high-aspect-ratio nanostructures faces unworkable flow resistance due to friction and non-wetting conditions at the template interface. Herein, we show that these inherent challenges of embossing can be reversed by thermoplastic drawing using templates. The flow resistance not only remains independent of wetting but also decreases with increasing feature aspect-ratio. Arrays of assembled nanotips, nanowires, and nanotubes with aspect-ratios exceeding 1000 can be produced through controlled elongation and fracture of metallic glass structures. In contrast to embossing, the drawing approach generates two sets of nanostructures upon final fracture; one set remains anchored to the metallic glass substrate while the second set is assembled on the template. This method can be readily adapted for high-throughput fabrication and testing of nanoscale tensile specimens, enabling rapid screening of size-effects in mechanical behavior.

Shape-Controlled Metal-Metal and Metal-Polymer Janus Structures by Thermoplastic Embossing.

We report the fabrication of metal-metal and metal-polymer Janus structures by embossing of thermoplastic metallic glasses and polymers. Hybrid structures with controllable shapes and interfaces are synthesized by template-assisted embossing. Different manufacturing strategies such as co-embossing and additive embossing are demonstrated for joining the materials with diverse compositions and functionalities. Structures with distinct combinations of properties such as hydrophobic-hydrophilic, opaque-transparent, insulator-conductor, and nonmagnetic-ferromagnetic are produced using this approach. These anisotropic properties are further utilized for selective functionalization of Janus structures.

Metallic glass nanostructures: fabrication, properties, and applications.

Remarkable progress has been made in fabrication and characterization of metal nanostructures because of their crucial role in energy conversion, nanophotonics, nanoelectronics, and biodiagnostics. Less emphasis has been placed on the synthesis of nanostructures from metallic alloys, which are better suited than elemental metals for certain applications such as fuel-cell catalysts. The main challenges in fabrication of alloy nanostructures are controlling their chemical stoichiometry, crystal structures, and shapes because of anisotropic nucleation and growth rates. These limitations can be overcome by using metallic glasses (amorphous metal alloys) which are isotropic and provide additional control handles through their tunable compositions and degree of crystallinity. Here, we review the recent developments in fabrication and characterization of metallic glass (MG) nanostructures. The focus is on sub-micron structures synthesized by unconventional thermoplastic techniques. A concept of self-assembly is introduced for fashioning functional structures using MG nanostructures as building blocks. The article concludes with a brief discussion about unique properties and prospective applications of MG nanostructures.