Performance Degradation Prediction Using LSTM with Optimized Parameters.

Predicting the degradation of mechanical components, such as rolling bearings is critical to the proper monitoring of the condition of mechanical equipment. A new method, based on a long short-term memory network (LSTM) algorithm, has been developed to improve the accuracy of degradation prediction. The model parameters are optimized via improved particle swarm optimization (IPSO). Regarding how this applies to the rolling bearings, firstly, multi-dimension feature parameters are extracted from the bearing's vibration signals and fused into responsive features by using the kernel joint approximate diagonalization of eigen-matrices (KJADE) method. Then, the between-class and within-class scatter (SS) are calculated to develop performance degradation indicators. Since network model parameters influence the predictive accuracy of the LSTM model, an IPSO algorithm is used to obtain the optimal prediction model via the LSTM model parameters' optimization. Finally, the LSTM model, with said optimal parameters, was used to predict the degradation trend of the bearing's performance. The experiment's results show that the proposed method can effectively identify the trends of degradation and performance. Moreover, the predictive accuracy of this proposed method is greater than that of the extreme learning machine (ELM) and support vector regression (SVR), which are the algorithms conventionally used in degradation modeling.

Effect of Chromium on Microstructure and Oxidation Wear Behavior of High-Boron High-Speed Steel at Elevated Temperatures.

In order to investigate the effect of Cr content on the microstructures and oxidation wear properties of high-boron high-speed steel (HBHSS), so as to explore oxidation wear resistant materials (e.g., hot rollers), a scanning electron microscope, an X-ray diffractometer, an electron probe X-ray microanalysis and an oxidation wear test at elevated temperatures were employed to investigate worn surfaces and worn layers. The results showed that the addition of Cr resulted in the transformation of martensite into ferrite and pearlite, while the size of the grid morphology of borides in HBHSSs was refined. After oxidation wear, oxide scales were formed and the high-temperature oxidation wear resistance of HBHSSs was gradually improved with increased additions of Cr. Meanwhile, an interaction between temperature and load in HBHSSs during oxidation wear occurred, and the temperature had more influence on the oxidation wear properties of HBHSSs. SEM observations indicated that a uniform and compact oxide film of HBHSSs in the worn surface at elevated temperatures was generated on the worn surface, and the addition of Cr also reduced the thickness of oxides and inhibited the spallation of worn layers, which was attributed to improvements in microhardness and oxidation resistance of the matrix in HBHSSs. A synergistic effect of temperature and load in HBHSSs with various Cr additions may dominate the oxidation wear process and the formation and spallation of oxide films.

Effect of Mo Content on In-Situ Anisometric Grains Growth and Mechanical Properties of Mo2FeB2-Based Cermets.

Mo2FeB2-based cermets have wide applications in fields of wear resistance, corrosion resistance and heat resistance due to their simple preparation process, low-cost raw materials, and prominent mechanical properties. Herein, Mo2FeB2-based cermets with xMo (x = 43.5, 45.5, 47.5, 49.5, wt.%) were prepared by means of the vacuum liquid phase sintering technique. Investigations on the microstructure and mechanical properties of Mo2FeB2-based cermets with Mo addition were performed. Experimental results show that, with Mo content increasing, the average particle size decreases gradually, revealing that the grain coarsening of Mo2FeB2-based cermets is controlled by interface reaction. In addition, Mo2FeB2 grains gradually transform from an elongated shape to a nearly equiaxed shape. The improvement of Mo2FeB2 hard phase on the morphology is mainly due to the inhibition of solution-precipitation reaction by increasing Mo. Furthermore, the relative density of cermets decreases due to the reduced Fe content. When Mo content is 47.5 wt.%, a relatively small grain size of Mo2FeB2 is obtained (about 2.03 µm). Moreover, with the increase in Mo content, hardness and transverse rupture strength (TRS) of Mo2FeB2-based cermets increase firstly and then decrease. Whereas, with increasing Mo content, the fracture toughness deteriorates gradually. When Mo content is 47.5 wt.%, the comprehensive mechanical properties of cermets are the best. The optimal raw material ratio for the preparation of Mo2FeB2-based cermets in this study is determined to be 47.5 wt.% Mo-6.0 wt.% B-Fe.

Effects of Doped Elements (Si, Cr, W and Nb) on the Stability, Mechanical Properties and Electronic Structures of MoAlB Phase by the First-Principles Calculation.

First-principles calculations based on density functional theory (DFT) have been performed to explore the effects of Si, Cr, W, and Nb elements on the stability, mechanical properties, and electronic structures of MoAlB ternary boride. The five crystals, with the formulas of Mo4Al4B4, Mo4Al3SiB4, Mo3CrAl4B4, Mo3WAl4B4, and Mo3NbAl4B4, have been respectively established. All the calculated crystals are thermodynamically stable, according to the negative cohesive energy and formation enthalpy. By the calculation of elastic constants, the mechanical moduli and ductility evolutions of MoAlB with elemental doping can be further estimated, with the aid of B/G and Poisson's ratios. Si and W doping cannot only enhance the Young's modulus of MoAlB, but also improve the ductility to some degree. Simultaneously, the elastic moduli of MoAlB are supposed to become more isotropic after Si and W addition. However, Cr and Nb doping plays a negative role in ameliorating the mechanical properties. Through the analysis of electronic structures and chemical bonding, the evolutions of chemical bondings can be disclosed with the addition of dopant. The enhancement of B-B, Al/Si-B, and Al/Si-Mo bondings takes place after Si substitution, and W addition apparently intensifies the bonding with B and Al. In this case, the strengthening of chemical bonding after Si and W doping exactly accounts for the improvement of mechanical properties of MoAlB. Additionally, Si doping can also improve the Debye temperature and melting point of the MoAlB crystal. Overall, Si element is predicted to be the optimized dopant to ameliorate the mechanical properties of MoAlB.

Sintering Mechanism, Microstructure Evolution, and Mechanical Properties of Ti-Added Mo2FeB2-Based Cermets.

Four series of Mo2FeB2-based cermets with Ti contents between 0 wt.% and 1.5 wt.% in 0.5 wt.% increments were prepared by in situ reaction and liquid phase sintering technology. Influences of Ti on microstructure and mechanical properties of cermets were studied. It was found that Ti addition increases formation temperatures of liquid phases in liquid-phase stage. Ti atoms replace a fraction of Mo atoms in Mo2FeB2 and the solution of Ti atoms causes the Mo2FeB2 crystal to be equiaxed. In addition, the cermets with 1.0 wt.% Ti content exhibit the smallest particle size. The solution of Ti atoms in Mo2FeB2 promotes the transformation of Mo2FeB2 particles from elongated shape to equiaxed shape. With Ti content increasing from 0 wt.% to 1.5 wt.%, the hardness and transverse rupture strength (TRS) first increase and then decrease. The maximum hardness and TRS occur with 1.0 wt.% Ti content. However, the fracture toughness decreases as Ti content increases. The cermets with 1.0 wt.% Ti content show excellent comprehensive mechanical properties, and the hardness, fracture toughness, and TRS are HRA 89.5, 12.9 MPa∙m1/2, and 1612.6 MPa, respectively.

A Review on Binderless Tungsten Carbide: Development and Application.

WC-Co alloys have enjoyed great practical significance owing to their excellent properties during the past decades. Despite the advantages, however, recently there have been concerns about the challenges associated with the use of Co, i.e. price instability, toxicity and properties degeneration, which necessitates the fabrication of binderless tungsten carbide (BTC). On the other hand, BTC or BTC composites, none of them, to date has been commercialized and produced on an industrial scale, but only used to a limited extent for specialized applications, such as mechanical seals undergoing high burthen as well as high temperature electrical contacts. There are two challenges in developing BTC: fully densifying the sintered body together with achieving a high toughness. Thus, this review applies towards comprehensively summarize the current knowledge of sintering behavior, microstructure, and mechanical properties of BTC, highlighting the densification improving strategies as well as toughening methods, so as to provide reference for those who would like to enhance the performance of BTC with better reliability advancing them to further wide applications and prepare the material in a way that is environment friendly, harmless to human health and low in production cost. This paper shows that the fabrication of highly dense and high-performance BTC is economically and technically feasible. The properties of BTC can be tailored by judiciously selecting the chemical composition coupled with taking into careful account the effects of processing techniques and parameters.

Effects of Mechanical Ball Milling Time on the Microstructure and Mechanical Properties of Mo2NiB2-Ni Cermets.

Mo2NiB2-Ni cermets have been extensively investigated due to their outstanding properties. However, studies have not systematically examined the effect of the powder milling process on the cermets. In this study, Mo, Ni, and B raw powders were subjected to mechanical ball milling from 1 h to 15 h. XRD patterns of the milled powders confirmed that a new phase was not observed at milling times of 1 h to 15 h. With the increase in the mechanical ball milling time from 1 h to 11 h, raw powders were crushed to small fragments, in addition to a more uniform distribution, and with the increase in the mechanical ball milling time to greater than 11 h, milled powders changed slightly. Mo2NiB2-Ni cermets were fabricated by reaction boronizing sintering using the milled powders at different ball milling times. The milling time significantly affected the microstructure and mechanical properties of Mo2NiB2-Ni cermets. Moreover, the Mo2NiB2 cermet powder subjected to a milling time of 11 h exhibited the finest crystal size and the maximum volume fraction of the Mo2NiB2 hard phase. Furthermore, the cermets with a milling time of 11 h exhibited a maximum hardness and bending strength of 87.6 HRA and 1367.3 MPa, respectively.

The cross correlation properties of composite systems.

A new method is presented for characterizing cross correlations in composite systems described by a couple of time-dependent random variables. This method is based on (i) rescaling the time derivatives of the variables to make their variances unity and then (ii) recombining these rescaled variables into their sum and difference. This manipulation enables one to express the joint probability distribution function in a peculiar way. It is also found that the entropy of composite systems is not equal to the sum of entropy of each subsystem because of the cross correlations.