Microstructure, Hardness and High-Temperature Corrosion Behaviors in Sulfur-Containing Environment of Laser Cladding Y2O3/IN625 Composite Coating.

Water-cooled wall tubes are susceptible to high-temperature corrosion during service. Applying high-performance coatings via laser cladding on the tube surfaces can significantly enhance corrosion resistance and extend the service life of the tubes, providing substantial economic advantages. This paper prepared Y2O3/IN625 composite coating by means of high-speed laser cladding. Furthermore, the effects of Y2O3 addition on the microstructure evolution, hardness, as well as the high-temperature corrosion behaviors have been systematically investigated. The results show that Y2O3 addition can effectively refine the microstructure of the Inconel 625 coating, but the phase composition has little change. The coating's hardness can also be improved by about 7.7%, reaching about 300 HV. Compared to Inconel 625 coating, the Y2O3-added composited coating shows superior high-temperature corrosion resistance, with the corrosion mass gain decreased by about 36.6%. The denser and tightly bonded Cr-rich oxides layer can be formed adjacent to the coating surface, which plays a predominant role in improving the coating corrosion resistance.

Microstructure Evolution, Hardness, and Tribological Behaviors of Ti-50.8Ni SMA Alloy with Ultrasonic Surface Shot Peening Treatment.

To explore a new method to improve the wear resistance of TiNi shape memory alloy (SMA), Ti-50.8Ni alloy was treated by the method of ultrasonic surface shot peening. The microstructure evolution, hardness, and tribological behaviors have been further investigated to evaluate the effect of ultrasonic surface shot peening (USSP). The surface microstructure can be refined to some extent while the basic phase composition has little change. USSP can facilitate the martensitic transformation in the surface layer, which benefits improving the surface hardness. Additionally, the hardness of Ti-50.8Ni alloy increases first and then decreases with the increase of applied load, but the USSP-treated alloy tends to be more sensitive to load. USSP treatment can improve the wear resistance and reduce the coefficient of friction (COF) in case of a low sliding wear speed of 5 mm/s. However, the tribological properties of USSP-treated alloy are reversely worse in the case of 10 mm/s. This is mainly attributed to the combined effect of stress-induced martensite transformation and degeneration resulting from the frictional heating during the dry sliding wear process.

Microstructure, Mechanical Properties and Wear Behaviors of Ultrafine-Grain WC-Based Cermets with Different Binder Phases Fabricated by Spark Plasma Sintering.

In this work, to explore potential substitutions for the Co binder phase, ultrafine-grain WC-based cermets with various binder phases of Co, Ni and AlCoCrNiFeCu HEA were prepared using the SPS method. Based on SPS, WC-based cermets were fabricated at higher speed, showing fine carbide particles less than 410 µm. The microstructure, mechanical properties and wear properties were systematically evaluated. By comparison, the grain size of WC was the lowest for WC-10Co, while WC-10 HEA cermet held the coarsest WC particles. The hardness and fracture toughness of WC-10 HEA were the best among all three samples, with values of 93.2 HRA and 11.3 MP·m1/2. However, the bending strength of WC-10HEA was about 56.1% lower than that of WC-10Co, with a value of 1349.6 MPa. The reduction in bending strength is attributed to the lower density, formation of a newly Cr-Al rich phase and coarser WC grains. In dry sliding wear conditions, WC-10 HEA showed the lowest wear rate (0.98 × 10-6 mm3/(N·m)) and coefficient of friction (0.19), indicating the best wear resistance performance. This reveals that WC-based cermet with a HEA binder phase has superior wear performance due to the higher hardness and good self-lubricating effect of the wear products.

Effect of Mo Content on In-Situ Anisometric Grains Growth and Mechanical Properties of Mo2FeB2-Based Cermets.

Mo2FeB2-based cermets have wide applications in fields of wear resistance, corrosion resistance and heat resistance due to their simple preparation process, low-cost raw materials, and prominent mechanical properties. Herein, Mo2FeB2-based cermets with xMo (x = 43.5, 45.5, 47.5, 49.5, wt.%) were prepared by means of the vacuum liquid phase sintering technique. Investigations on the microstructure and mechanical properties of Mo2FeB2-based cermets with Mo addition were performed. Experimental results show that, with Mo content increasing, the average particle size decreases gradually, revealing that the grain coarsening of Mo2FeB2-based cermets is controlled by interface reaction. In addition, Mo2FeB2 grains gradually transform from an elongated shape to a nearly equiaxed shape. The improvement of Mo2FeB2 hard phase on the morphology is mainly due to the inhibition of solution-precipitation reaction by increasing Mo. Furthermore, the relative density of cermets decreases due to the reduced Fe content. When Mo content is 47.5 wt.%, a relatively small grain size of Mo2FeB2 is obtained (about 2.03 µm). Moreover, with the increase in Mo content, hardness and transverse rupture strength (TRS) of Mo2FeB2-based cermets increase firstly and then decrease. Whereas, with increasing Mo content, the fracture toughness deteriorates gradually. When Mo content is 47.5 wt.%, the comprehensive mechanical properties of cermets are the best. The optimal raw material ratio for the preparation of Mo2FeB2-based cermets in this study is determined to be 47.5 wt.% Mo-6.0 wt.% B-Fe.

Effects of Doped Elements (Si, Cr, W and Nb) on the Stability, Mechanical Properties and Electronic Structures of MoAlB Phase by the First-Principles Calculation.

First-principles calculations based on density functional theory (DFT) have been performed to explore the effects of Si, Cr, W, and Nb elements on the stability, mechanical properties, and electronic structures of MoAlB ternary boride. The five crystals, with the formulas of Mo4Al4B4, Mo4Al3SiB4, Mo3CrAl4B4, Mo3WAl4B4, and Mo3NbAl4B4, have been respectively established. All the calculated crystals are thermodynamically stable, according to the negative cohesive energy and formation enthalpy. By the calculation of elastic constants, the mechanical moduli and ductility evolutions of MoAlB with elemental doping can be further estimated, with the aid of B/G and Poisson's ratios. Si and W doping cannot only enhance the Young's modulus of MoAlB, but also improve the ductility to some degree. Simultaneously, the elastic moduli of MoAlB are supposed to become more isotropic after Si and W addition. However, Cr and Nb doping plays a negative role in ameliorating the mechanical properties. Through the analysis of electronic structures and chemical bonding, the evolutions of chemical bondings can be disclosed with the addition of dopant. The enhancement of B-B, Al/Si-B, and Al/Si-Mo bondings takes place after Si substitution, and W addition apparently intensifies the bonding with B and Al. In this case, the strengthening of chemical bonding after Si and W doping exactly accounts for the improvement of mechanical properties of MoAlB. Additionally, Si doping can also improve the Debye temperature and melting point of the MoAlB crystal. Overall, Si element is predicted to be the optimized dopant to ameliorate the mechanical properties of MoAlB.

Sintering Mechanism, Microstructure Evolution, and Mechanical Properties of Ti-Added Mo2FeB2-Based Cermets.

Four series of Mo2FeB2-based cermets with Ti contents between 0 wt.% and 1.5 wt.% in 0.5 wt.% increments were prepared by in situ reaction and liquid phase sintering technology. Influences of Ti on microstructure and mechanical properties of cermets were studied. It was found that Ti addition increases formation temperatures of liquid phases in liquid-phase stage. Ti atoms replace a fraction of Mo atoms in Mo2FeB2 and the solution of Ti atoms causes the Mo2FeB2 crystal to be equiaxed. In addition, the cermets with 1.0 wt.% Ti content exhibit the smallest particle size. The solution of Ti atoms in Mo2FeB2 promotes the transformation of Mo2FeB2 particles from elongated shape to equiaxed shape. With Ti content increasing from 0 wt.% to 1.5 wt.%, the hardness and transverse rupture strength (TRS) first increase and then decrease. The maximum hardness and TRS occur with 1.0 wt.% Ti content. However, the fracture toughness decreases as Ti content increases. The cermets with 1.0 wt.% Ti content show excellent comprehensive mechanical properties, and the hardness, fracture toughness, and TRS are HRA 89.5, 12.9 MPa∙m1/2, and 1612.6 MPa, respectively.

Effect of YAl2 Particles on the Corrosion Behavior of Mg⁻Li Matrix Composite in NaCl Solution.

The strength of Mg⁻Li alloy is greatly improved by the composite strengthening of intermetallic compound YAl2 particles, but the low corrosion resistance of Mg⁻Li alloy is still the main factor that restricts the application of the alloy and its composites. In this paper, the effect of YAl2 particles on the corrosion behavior of Mg⁻Li alloy was systematically investigated. The results showed that the corrosion resistance of YAl2p/LA143 composite could be significantly improved, accounting for the formation of a transitional interface layer by adding YAl2 particles. The diffusion of yttrium and aluminum atoms from YAl2 particulates improved the stability of the surface film and enhanced the adhesion between the corrosion products and the substrate, which hindered further expansion of pitting.

A Review on Binderless Tungsten Carbide: Development and Application.

WC-Co alloys have enjoyed great practical significance owing to their excellent properties during the past decades. Despite the advantages, however, recently there have been concerns about the challenges associated with the use of Co, i.e. price instability, toxicity and properties degeneration, which necessitates the fabrication of binderless tungsten carbide (BTC). On the other hand, BTC or BTC composites, none of them, to date has been commercialized and produced on an industrial scale, but only used to a limited extent for specialized applications, such as mechanical seals undergoing high burthen as well as high temperature electrical contacts. There are two challenges in developing BTC: fully densifying the sintered body together with achieving a high toughness. Thus, this review applies towards comprehensively summarize the current knowledge of sintering behavior, microstructure, and mechanical properties of BTC, highlighting the densification improving strategies as well as toughening methods, so as to provide reference for those who would like to enhance the performance of BTC with better reliability advancing them to further wide applications and prepare the material in a way that is environment friendly, harmless to human health and low in production cost. This paper shows that the fabrication of highly dense and high-performance BTC is economically and technically feasible. The properties of BTC can be tailored by judiciously selecting the chemical composition coupled with taking into careful account the effects of processing techniques and parameters.

Effects of Mechanical Ball Milling Time on the Microstructure and Mechanical Properties of Mo2NiB2-Ni Cermets.

Mo2NiB2-Ni cermets have been extensively investigated due to their outstanding properties. However, studies have not systematically examined the effect of the powder milling process on the cermets. In this study, Mo, Ni, and B raw powders were subjected to mechanical ball milling from 1 h to 15 h. XRD patterns of the milled powders confirmed that a new phase was not observed at milling times of 1 h to 15 h. With the increase in the mechanical ball milling time from 1 h to 11 h, raw powders were crushed to small fragments, in addition to a more uniform distribution, and with the increase in the mechanical ball milling time to greater than 11 h, milled powders changed slightly. Mo2NiB2-Ni cermets were fabricated by reaction boronizing sintering using the milled powders at different ball milling times. The milling time significantly affected the microstructure and mechanical properties of Mo2NiB2-Ni cermets. Moreover, the Mo2NiB2 cermet powder subjected to a milling time of 11 h exhibited the finest crystal size and the maximum volume fraction of the Mo2NiB2 hard phase. Furthermore, the cermets with a milling time of 11 h exhibited a maximum hardness and bending strength of 87.6 HRA and 1367.3 MPa, respectively.