Tailoring the Wettability and Substrate Adherence of Thin Polymer Films with Surface-Segregating Bottlebrush Copolymer Additives.

We developed "reactive" bottlebrush polymers based on styrene (S) and t-butyl acrylate (tBA) as additives for polystyrene (PS) coatings. The bottlebrush polymers spontaneously bloom to both the air and substrate interfaces during solution casting. While neat PS films are hydrophobic and poorly adhere to the native oxide on clean silicon wafers, the hydrophilicity and substrate adherence of bottlebrush-incorporating PS films can be tailored through the thermally activated deprotection of tBA to produce acrylic acid (AA) and acrylic anhydride (AH). A critical design parameter is the manner by which tBA is incorporated into the bottlebrush: When the bottlebrush side chains are copolymers of S and tBA, the extent of deprotection is extremely low, even after prolonged thermal annealing at elevated temperature. However, when the bottlebrush contains a mixture of poly(t-butyl acrylate) (PtBA) and PS side chains, nearly all tBA is converted to AA and AH. Consequently, using the "mixed-chain" bottlebrush design with thermal processing and appropriate conditioning, the water contact angle is reduced from over 90° on unmodified PS down to 75° on bottlebrush-incorporating PS films, and the substrate adherence is improved in proportion to the extent of tBA deprotection.

Understanding interfacial segregation in polymer blend films with random and mixed side chain bottlebrush copolymer additives.

Bottlebrush polymers are complex macromolecules with tunable physical properties dependent on the chemistry and architecture of both the side chains and the backbone. Prior work has demonstrated that bottlebrush polymer additives can be used to control the interfacial properties of blends with linear polymers but has not specifically addressed the effects of bottlebrush side chain microstructures. Here, using a combination of experiments and self-consistent field theory (SCFT) simulations, we investigated the effects of side chain microstructures by comparing the segregation of bottlebrush additives having random copolymer side chains with bottlebrush additives having a mixture of two different homopolymer side chain chemistries. Specifically, we synthesized bottlebrush polymers with either poly(styrene-ran-methyl methacrylate) side chains or with a mixture of polystyrene (PS) and poly(methyl methacrylate) (PMMA) side chains. The bottlebrush additives were matched in terms of PS and PMMA compositions, and they were blended with linear PS or PMMA chains that ranged in length from shorter to longer than the bottlebrush side chains. Experiments revealed similar behaviors of the two types of bottlebrushes, with a slight preference for mixed side-chain bottlebrushes at the film surface. SCFT simulations were qualitatively consistent with experimental observations, predicting only slight differences in the segregation of bottlebrush additives driven by side chain microstructures. Specifically, these slight differences were driven by the chemistries of the bottlebrush polymer joints and side chain end-groups, which were entropically repelled and attracted to interfaces, respectively. Using SCFT, we also demonstrated that the interfacial behaviors were dominated by entropic effects with high molecular weight linear polymers, leading to enrichment of bottlebrush near interfaces. Surprisingly, the SCFT simulations showed that the chemistry of the joints connecting the bottlebrush backbones and side chains played a more significant role compared with the side chain end groups in affecting differences in surface excess of bottlebrushes with random and mixed side chains. This work provides new insights into the effects of side chain microstructure on segregation of bottlebrush polymer additives.

Swelling responses of surface-attached bottlebrush polymer networks.

The swelling responses of thin polymer networks were examined as a function of primary polymer architecture. Thin films of linear or bottlebrush polystyrene were cast on polystyrene-grafted substrates, and surface-attached networks were prepared with a radiation crosslinking reaction. The dry and equilibrated swollen thicknesses were both determined with spectroscopic ellipsometry. The dry thickness, which reflects the insoluble fraction of the film after crosslinking, depends on the primary polymer size and radiation dose but is largely independent of primary polymer architecture. When networks are synthesized with a high radiation dose, producing a high density of crosslinks, the extent of swelling is similar for all primary polymer architectures and molecular weights. However, when networks are synthesized with a low radiation dose, the extent of swelling is reduced as the primary polymer becomes larger or increasingly branched. These trends are consistent with a simple Flory model for equilibrium swelling that describes the effects of branch junctions and radiation crosslinks on network elasticity.

Fouling Resistance of Brush-Modified Elastomers.

The most effective antifouling coatings are designed to slowly release biocides that target a broad spectrum of marine organisms. However, as biocides have a deleterious effect on marine life, there is demand for environmentally friendly coatings that resist fouling through physical interactions. We propose a simple platform for the development of such coatings based on bottlebrush-modified elastomers. The bottlebrush additives were synthesized to have side chain chemistries that are known to be fouling-resistant, and these were incorporated in a commercial elastomer through blending and/or covalent attachment. The fouling performance of these coatings was highly variable, with area coverages of hard and soft foulants ranging from 1.4% to 7.2% and 29.1% to 64.0%, respectively, across a set of eight materials. The origin of these differences was explained by examining the structure of the coating surface through chemical imaging by time-of-flight secondary ion mass spectrometry (TOF-SIMS) and topographic imaging by atomic force microscopy (AFM). We found that fouling by certain soft and hard fouling organisms was primarily influenced by surface composition, which was controlled by both the chemistry and loading level of the bottlebrush additive, and was independent of the inherent surface roughness. While no type of coating could resist all soft and hard foulants, a formulation based on a bottlebrush copolymer additive with both siloxane and fluorinated monomers was effective against nearly all organisms encountered in the study.