Determining Mechanical Moduli of Disordered Materials with Hierarchical Porosity on Different Structural Levels.

The impact of synthesis parameters and structural properties, respectively, on mechanical properties of porous materials on different structural levels provides valuable information for designing materials for specific applications. Within this study, we apply two nonstandard approaches for determining the mechanical properties of the mesoporous backbone phase in a series of disordered SiO2-based monolithic materials possessing hierarchical meso-macroporosity, that is, deformation upon mercury porosimetry and in situ dilatometry during nitrogen adsorption analysis. By using ordered porous model materials, the latter method has been recently proven to provide reliable mechanical moduli. This concept was now applied to a SiO2 monolith developed for high-performance liquid chromatography exhibiting disordered hierarchical meso- and macroporosity, as well as a series of analogue phenyl-modified meso-macroporous SiO2 monoliths with up to 36.1 at% organic modification. The phenyl group was introduced by adding phenyltrimethoxysilane to the sol-gel mixture. The study aimed at investigating in detail the impact of the organic modification on the morphology of the porous solid and the resulting mechanical properties. The study shows that both Hg porosimetry and in situ dilatometry performed during N2 adsorption at 77 K provide similar and reasonable moduli of compression for the mesoporous backbone of the silica materials investigated. These data were compared with moduli of the macroscopic sample as determined from sound velocity measurements by describing the fully connected macroporous backbone with a foam model. The comparison reveals an otherwise overseen side effect of the organic modification of the silica framework: in contrast to the pure reference SiO2 meso-macroporous monoliths, the hybrid material is composed of a more particulate morphology on the mesoscale, that is, mesoporous particles and corresponding necks between them are formed, which results in significant softening of the porous solid on the macroscale.

Comparison of In-Plane Stress Development in Sol-Gel- and Nanoparticle-Derived Mesoporous Metal Oxide Thin Films.

By using an evaporation-induced self-assembly (EISA) process, mesoporous metal oxide thin films are prepared via molecular precursors undergoing a sol-gel transition or by using nanoparticle dispersions as the starting materials. Both methods are employed together with PIB50-b-PEO45 as the structure-directing agent to produce porous TiO2 and ZrO2 thin films with spherical mesopores of around 14 nm in diameter. These nanoparticle- and sol-gel-derived films were investigated in terms of the intrinsic in-plane stress development during the heat treatment up to 500 °C to evaluate the impact of solvent evaporation, template decomposition and crystallization on the mechanical state of the film. The investigation revealed the lowest intrinsic stress for the nanoparticle-derived mesoporous film, which is assigned to the combination of the relaxing effects of the utilized diblock copolymer and the interparticular gaps between the precrystalline nanoparticles. Furthermore, the residual in-plane stress was studied after annealing steps ranging from 300 to 1000 °C and cooling down to room temperature. Here, TiO2 nanoparticle-derived mesoporous films possess a lower residual stress than the sol-gel-derived mesoporous films, while in the case of ZrO2 films, sol-gel-derived coatings reveal the smallest residual stress. The latter is based on the lower thermal expansion coefficient of the dominant monoclinic crystal phase compared to that of the silicon substrate. Hence, the present crystal structure has a strong influence on the mechanical state. The observation in this study helps to further understand the stress-related mechanical properties and the formation of mesoporous metal oxides.

On the underestimated impact of the gelation temperature on macro- and mesoporosity in monolithic silica.

The preparation of monolithic SiO2 with bimodal porosity using a special sol-gel procedure ("Nakanishi process") generally shows a pronounced sensitivity towards several physico-chemical parameters of the initial solution (concentrations, precursors, pH, temperature, etc.). Thus, temporal and spatial variations of these parameters during the sol-gel reactions can affect the final meso- and macropore space with respect to the pore size distributions and homogeneity. In this study we thoroughly examine the sol-gel reaction in terms of the impact of temperature accuracy and homogeneity during the gelation and their effect on meso- and macropore space. The in-depth characterization of the macroporosity in monolithic SiO2 rods, prepared by utilizing a highly homogeneous and accurate temperature profile, shows that a decrease of only 1.5 °C during the reaction doubles the mean size of the macropores in the analyzed temperature ranges (22.0-28.0 °C and 33.5-36.5 °C). Rheological measurements of the gelation points and the viscosity of the starting solutions prove that a higher reaction rate is the main reason for this marked temperature-sensitivity. Furthermore, the mesoporosity is affected to a surprising extent by the applied small temperature differences during the gelation reaction. This phenomenon is shown to be mainly caused by the temperature-dependent differences in macropore and skeleton dimensions and an inhomogeneous distribution of mesopore sizes within the skeleton. In essence, our study reveals that the impact of temperature on the formation of meso- and macroscale dimensions during the sol-gel process has been underestimated so far. The impact of a poor temperature homogeneity during monolith synthesis is exemplarily demonstrated by the application of monolithic silica capillary columns in HPLC.

Amine-Functionalized Nanoporous Silica Monoliths for Heterogeneous Catalysis of the Knoevenagel Condensation in Flow.

Porous carrier materials functionalized with organocatalysts offer substantial advantages compared to homogeneous catalysts, e.g., easy separation of the catalyst, scalability, and an improved implementation in continuous operations. Here, we report the immobilization of (3-aminopropyl)trimethoxysilane (APTMS) onto self-prepared silica monoliths and its application as a heterogeneous catalyst in the Knoevenagel condensation between cyano ethylacetate and various aromatic aldehydes under continuous-flow conditions. The meso-macroporous silica monoliths (6-7 cm in length) were optimized to be used in flow taking advantage of their hierarchical meso- and macroporosity. The monoliths were cladded with a poly(ether ether ketone) (PEEK) tube by a refined procedure to guarantee tight connection between the carrier material and PEEK. Functionalization of the bare silica monoliths consisting of APTMS can be efficiently performed in flow in ethanol and toluene. While a large grafting gradient is obtained for toluene, the grafting in ethanol proceeds homogenously throughout the monolith, as evidenced by elemental analysis and time-of-flight secondary ion mass spectrometry (ToF-SIMS). The silica monoliths exhibit high conversion up to 95% with concurrent low back pressures, which is of importance in flow catalysis. By connecting two monoliths, high conversions can be maintained for several flow rates. Two types of monoliths were synthesized, possessing different mesopore sizes. The monolith bearing the larger mesopore size showed an enhanced turnover frequency (TOF), while the monolith with the smaller mesopores allowed for larger quantities of the product to be synthesized, due to the higher surface area. A long-term stability test showed that the functionalized monoliths were still active after 66 h of continuous usage, while the overall yield decreased over time.

Bombyx mori silk/titania/gold hybrid materials for photocatalytic water splitting: combining renewable raw materials with clean fuels.

The synthesis, structure, and photocatalytic water splitting performance of two new titania (TiO2)/gold(Au)/Bombyx mori silk hybrid materials are reported. All materials are monoliths with diameters of up to ca. 4.5 cm. The materials are macroscopically homogeneous and porous with surface areas between 170 and 210 m2/g. The diameter of the TiO2 nanoparticles (NPs) - mainly anatase with a minor fraction of brookite - and the Au NPs are on the order of 5 and 7-18 nm, respectively. Addition of poly(ethylene oxide) to the reaction mixture enables pore size tuning, thus providing access to different materials with different photocatalytic activities. Water splitting experiments using a sunlight simulator and a Xe lamp show that the new hybrid materials are effective water splitting catalysts and produce up to 30 mmol of hydrogen per 24 h. Overall the article demonstrates that the combination of a renewable and robust scaffold such as B. mori silk with a photoactive material provides a promising approach to new monolithic photocatalysts that can easily be recycled and show great potential for application in lightweight devices for green fuel production.