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Polyethylene (PE) is one the most used plastics worldwide for a wide range of applications due to its good mechanical and chemical resistance, low density, cost efficiency, ease of processability, non-reactivity, low toxicity, good electric insulation, and good functionality. However, its high flammability and rapid flame spread pose dangers for certain applications. Therefore, different flame-retardant (FR) additives are incorporated into PE to increase its flame retardancy. In this review article, research papers from the past 10 years on the flame retardancy of PE systems are comprehensively reviewed and classified based on the additive sources. The FR additives are classified in well-known FR families, including phosphorous, melamine, nitrogen, inorganic hydroxides, boron, and silicon. The mechanism of fire retardance in each family is pinpointed. In addition to the efficiency of each FR in increasing the flame retardancy, its impact on the mechanical properties of the PE system is also discussed. Most of the FRs can decrease the heat release rate (HRR) of the PE products and simultaneously maintains the mechanical properties in appropriate ratios. Based on the literature, inorganic hydroxide seems to be used more in PE systems compared to other families. Finally, the role of nanotechnology for more efficient FR-PE systems is discussed and recommendations are given on implementing strategies that could help incorporate flame retardancy in the circular economy model.
Assuntos
Retardadores de Chama , Nanocompostos/química , Polietileno/química , Boro/química , Temperatura Alta , Hidróxidos/química , Compostos Inorgânicos , Microscopia Eletrônica de Varredura , Nanotecnologia , Nitrogênio/química , Oxigênio/química , Fósforo/química , Polímeros/química , Silício/química , Triazinas/químicaRESUMO
In this study, Kraft lignin was modified by ammonium dihydrogen phosphate (ADP) and urea for achieving phosphorylation and carbamylation, aiming to protect wood against biological and fire attack. Scots pine (Pinus sylvestris L.) sapwood was impregnated with a water solution containing Kraft lignin, ADP, and urea, followed by heat treatment at 150 °C, resulting in changes in the properties of the Kraft lignin as well as the wood matrix. Infrared spectroscopy, 13C cross-polarisation magic-angle-spinning (MAS) nuclear magnetic resonance (NMR), and direct excitation single-pulse 31P MAS NMR analyses suggested the grafting reaction of phosphate and carbamylate groups onto the hydroxyl groups of Kraft lignin. Scanning electron microscopy with energy dispersive X-ray spectroscopy indicated that the condensed Kraft lignin filled the lumen as well as partially penetrating the wood cell wall. The modified Kraft lignin imparted fire-retardancy and increased char residue to the wood at elevated temperature, as confirmed by limiting oxygen index, microscale combustion calorimetry, and thermogravimetric analysis. The modified wood exhibited superior resistance against mold and decay fungi attack under laboratory conditions. The modified wood had a similar modulus of elasticity to the unmodified wood, while experiencing a reduction in the modulus of rupture.
RESUMO
Wood is undeniably the most useful and readily available natural raw material. However, the susceptibility of wood products to fire is one of the crucial challenges faced in the wood industry. The fire behaviour of wood is a very complex phenomenon due to the different constituents and their independent reactions to fire. This article presents a thorough overview of the flammability stages of wood. It covers pyrolysis, thermal oxidative decomposition, ignition, combustion and heat release as well as flame extinction mechanisms. In the area of flame retardancy, conventional wood fire retardants, nanocomposites fire retardants and wood modification processes are investigated. Factors such as wood species, moisture content, density, experimental conditions such as external heat flux, heat exposure time, wood permeability and porosity are some of the deterministic parameters characterising the fire behaviour. This paper is a one-stop-shop for researchers analysing wood flammability due to the inclusion of all aspects pertaining to the burning of wood.
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The exterior application of fire-retardant (FR) timber necessitates it to have high durability because of the possibility to be exposed to rainfall. In this study, water-leaching resistance of FR wood has been imparted by grafting phosphate and carbamate groups of the water-soluble FR additives ammonium dihydrogen phosphate (ADP)/urea onto the hydroxyl groups of wood polymers via vacuum-pressure impregnation, followed by drying/heating in hot air. A darker and more reddish wood surface was observed after the modification. Fourier transform infrared spectroscopy, X-ray photoelectron spectroscopy, solid-state 13C cross-polarization magic-angle-spinning nuclear magnetic resonance (13C CP-MAS NMR), and direct-excitation 31P MAS NMR suggested the formation of C-O-P covalent bonds and urethane chemical bridges. Scanning electron microscopy/energy-dispersive X-ray spectrometry suggested the diffusion of ADP/urea into the cell wall. The gas evolution analyzed by thermogravimetric analysis coupled with quadrupole mass spectrometry revealed a potential grafting reaction mechanism starting with the thermal decomposition of urea. Thermal behavior showed that the FR-modified wood lowered the main decomposition temperature and promoted the formation of char residues at elevated temperatures. The FR activity was preserved even after an extensive water-leaching test, confirmed by the limiting oxygen index (LOI) and cone calorimetry. The reduction of fire hazards was achieved through the increase of the LOI to above 80%, reduction of 30% of the peak heat release rate (pHRR2), reduction of smoke production, and a longer ignition time. The modulus of elasticity of FR-modified wood increased by 40% without significantly decreasing the modulus of rupture.
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In the present study, the ability of a coating of zinc oxide (ZnO) powder to improve the fire-safety of wood exposed to radiative heat flux was examined, focusing on the ignition time of the wood. To test ZnO's efficiency on the wood substrate, two different amounts of ZnO (0.5 and 1 g ZnO per dm2) were applied to the wood surface and exposed to radiative heat from a cone calorimeter wherein a pristine piece of wood with no ZnO treatment was taken as control. The experiments were conducted at three different irradiation levels i.e., 20, 35, and 50 kWm-2. The results showed that applying ZnO on the surface of the wood significantly increased the ignition time (TTI). For the three different heat fluxes, using 0.5 g ZnO per dm2 coating on the wood surface increased the TTI by 26-33 %. Furthermore, the application of 1 g of ZnO per dm2 generated a TTI increment of 37-40 %. All three irradiation levels showed similar trends in TTI. The micrographs taken before and after combustion showed no significant disparity in the morphology of ZnO. The agglomerated ZnO particles on the wood surface remained intact after combustion. This study demonstrates a facile method of using ZnO to delay the ignition of wood. This could potentially impart fire-safety to wooden structures/façades in wildland-urban interfaces and elsewhere by reducing flame spread.
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Guanyl-urea phosphate (GUP) was introduced into furfurylated wood in order to improve fire retardancy. Modified wood was produced via vacuum-pressure impregnation of the GUP-furfuryl alcohol (FA) aqueous solution, which was then polymerized at elevated temperature. The water leaching resistance of the treated wood was tested according to European standard EN 84, while the leached water was analyzed using ultra-performance liquid chromatography (UPLC) and inductively coupled plasma-sector field mass spectrometry (ICP-SFMS). This new type of furfurylated wood was further characterized in the laboratory by evaluating its morphology and elemental composition using optical microscopy and electron microscopy coupled with energy-dispersive X-ray spectrometry (SEM-EDX). The chemical functionality was detected using infrared spectroscopy (FTIR), and the fire resistance was tested using cone calorimetry. The dimensional stability was evaluated in wet-dry soaking cycle tests, along with the mechanical properties, such as the Brinell hardness and bending strength. The fire retardancy of the modified furfurylated wood indicated that the flammability of wood can be depressed to some extent by introducing GUP. This was reflected in an observed reduction in heat release rate (HRR2) from 454.8 to 264.9 kW/m2, without a reduction in the material properties. In addition, this leaching-resistant furfurylated wood exhibited higher fire retardancy compared to conventional furfurylated wood. A potential method for producing fire-retardant treated furfurylated wood stable to water exposure has been suggested.
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Composites can be divided into three groups based on their matrix materials, namely polymer, metal and ceramic. Composite materials fail due to micro cracks. Repairing is complex and almost impossible if cracks appear on the surface and interior, which minimizes reliability and material life. In order to save the material from failure and prolong its lifetime without compromising mechanical properties, self-healing is one of the emerging and best techniques. The studies to address the advantages and challenges of self-healing properties of different matrix materials are very limited; however, this review addresses all three different groups of composites. Self-healing composites are fabricated to heal cracks, prevent any obstructed failure, and improve the lifetime of structures. They can self-diagnose their structure after being affected by external forces and repair damages and cracks to a certain degree. This review aims to provide information on the recent developments and prospects of self-healing composites and their applications in various fields such as aerospace, automobiles etc. Fabrication and characterization techniques as well as intrinsic and extrinsic self-healing techniques are discussed based on the latest achievements, including microcapsule embedment, fibers embedment, and vascular networks self-healing.
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Wood-based composites such as wood plastic composites (WPC) are emerging as a sustainable and excellent performance materials consisting of wood reinforced with polymer matrix with a variety of applications in construction industries. In this context, wood-based composite materials used in construction industries have witnessed a vigorous growth, leading to a great production activity. However, the main setbacks are their high flammability during fires. To address this issue, flame retardants are utilized to improve the performance of fire properties as well as the flame retardancy of WPC material. In this review, flame retardants employed during manufacturing process with their mechanical properties designed to achieve an enhanced flame retardancy were examined. The addition of flame retardants and manufacturing techniques applied were found to be an optimum condition to improve fire resistance and mechanical properties. The review focuses on the manufacturing techniques, applications, mechanical properties and flammability studies of wood fiber/flour polymer/plastics composites materials. Various flame retardant of WPCs and summary of future prospects were also highlighted.
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To study the practicability of a micro combustion calorimeter to analyze the calorimetry kinetics of wood, a micro combustion calorimeter with 13 heating rates from 0.1 to 5.5 K/s was used to perform the analysis of 10 kinds of common hardwood and softwood samples. As a microscale combustion measurement method, MCC (microscale combustion calorimetry) can be used to judge the flammability of materials. However, there are two methods for measuring MCC: Method A and Method B. However, there is no uniform standard for the application of combustible MCC methods. In this study, the two MCC standard measurement Methods A and B were employed to check their practicability. With Method A, the maximum specific heat release rate, heat release temperature, and specific heat release of the samples were obtained at different heating rates, while for Method B, the maximum specific combustion rate, combustion temperature and net calorific values of the samples were obtained at different heating rates. The ignition capacity and heat release capacity were then derived and evaluated for all the common hardwood and softwood samples. The results obtained by the two methods have significant differences in the shape of the specific heat release rate curves and the amplitude of the characteristic parameters, which lead to the differences of the derived parameters. A comparison of the specific heat release and the net calorific heat of combustion with the gross caloric values and heating values obtained by bomb calorimetry was also made. The results show that Method B has the potentiality to evaluate the amount of combustion heat release of materials.