Understanding and Tuning the Effects of H2O on Catalytic CO and CO2 Hydrogenation.

Catalytic COx (CO and CO2) hydrogenation to valued chemicals is one of the promising approaches to address challenges in energy, environment, and climate change. H2O is an inevitable side product in these reactions, where its existence and effect are often ignored. In fact, H2O significantly influences the catalytic active centers, reaction mechanism, and catalytic performance, preventing us from a definitive and deep understanding on the structure-performance relationship of the authentic catalysts. It is necessary, although challenging, to clarify its effect and provide practical strategies to tune the concentration and distribution of H2O to optimize its influence. In this review, we focus on how H2O in COx hydrogenation induces the structural evolution of catalysts and assists in the catalytic processes, as well as efforts to understand the underlying mechanism. We summarize and discuss some representative tuning strategies for realizing the rapid removal or local enrichment of H2O around the catalysts, along with brief techno-economic analysis and life cycle assessment. These fundamental understandings and strategies are further extended to the reactions of CO and CO2 reduction under an external field (light, electricity, and plasma). We also present suggestions and prospects for deciphering and controlling the effect of H2O in practical applications.

Recent Advances in Carbon Dioxide Hydrogenation to Methanol via Heterogeneous Catalysis.

The utilization of fossil fuels has enabled an unprecedented era of prosperity and advancement of well-being for human society. However, the associated increase in anthropogenic carbon dioxide (CO2) emissions can negatively affect global temperatures and ocean acidity. Moreover, fossil fuels are a limited resource and their depletion will ultimately force one to seek alternative carbon sources to maintain a sustainable economy. Converting CO2 into value-added chemicals and fuels, using renewable energy, is one of the promising approaches in this regard. Major advances in energy-efficient CO2 conversion can potentially alleviate CO2 emissions, reduce the dependence on nonrenewable resources, and minimize the environmental impacts from the portions of fossil fuels displaced. Methanol (CH3OH) is an important chemical feedstock and can be used as a fuel for internal combustion engines and fuel cells, as well as a platform molecule for the production of chemicals and fuels. As one of the promising approaches, thermocatalytic CO2 hydrogenation to CH3OH via heterogeneous catalysis has attracted great attention in the past decades. Major progress has been made in the development of various catalysts including metals, metal oxides, and intermetallic compounds. In addition, efforts are also put forth to define catalyst structures in nanoscale by taking advantage of nanostructured materials, which enables the tuning of the catalyst composition and modulation of surface structures and potentially endows more promising catalytic performance in comparison to the bulk materials prepared by traditional methods. Despite these achievements, significant challenges still exist in developing robust catalysts with good catalytic performance and long-term stability. In this review, we will provide a comprehensive overview of the recent advances in this area, especially focusing on structure-activity relationship, as well as the importance of combining catalytic measurements, in situ characterization, and theoretical studies in understanding reaction mechanisms and identifying key descriptors for designing improved catalysts.

Tandem Reactions of CO2 Reduction and Ethane Aromatization.

Aromatization of light alkanes is of great interest because this can expand the raw materials used to produce aromatics to include fractions of natural gas that are readily available and inexpensive. Combining CO2 reduction with ethane dehydrogenation and aromatization can also mitigate CO2 emissions. A one-step process that can produce liquid aromatics from the reactions of CO2 and ethane using phosphorus (P)- and gallium (Ga)-modified ZSM-5 has been evaluated at 873 K and atmospheric pressure. The addition of P improves the hydrothermal stability of Ga/ZSM-5, reduces coke formation on the catalyst surface, and allows the formation of more liquid aromatics through the tandem reactions of CO2-assisted oxidative dehydrogenation of ethane and subsequent aromatization. Density functional theory calculations provide insights into the effect of Ga- and P- modification on ethane dehydrogenation to ethylene as well as the role of CO2 on the production of aromatics.

DFT insight into the effect of potassium on the adsorption, activation and dissociation of CO2 over Fe-based catalysts.

Catalytic conversion of CO2 including hydrogenation has attracted great attention as a method for chemical fixation of CO2 in combination with other techniques such as CO2 capture and storage. Potassium is a well-known promotor for many industrial catalytic processes such as in Fischer-Tropsch synthesis. In this work, we performed density functional theory (DFT) calculations to investigate the effect of potassium on the adsorption, activation, and dissociation of CO2 over Fe(100), Fe5C2(510) and Fe3O4(111) surfaces. The function of K was analyzed in terms of electronic interactions between co-adsorbed CO2 and K-surfaces which showed conspicuous promotion in the presence of K of the adsorption and activation of CO2. The adsorption strength of CO2 on these surfaces ranks as oct2-Fe3O4(111) > Fe(100) > Fe5C2(510). Generally, we observed a direct proportional correlation between the adsorption strength and the charges on the adsorbates. Adding K on the catalyst surface also reduces the kinetic barrier for CO2 dissociation. CO2 dissociation is more facile to occur on Fe(100) and Fe5C2(510) in the presence of K whereas the Fe3O4(111) surfaces impede CO2 dissociation regardless of the existence of K. Instead, a stable CO3- species is formed upon CO2 adsorption on Fe3O4(111) which will be directly hydrogenated when sufficient H* are available on the surface. Our results highlight the origin of the promotion effect of potassium and provide insight for the future design of K-promoted Fe-based catalysts for CO2 hydrogenation.

Low Pressure CO2 Hydrogenation to Methanol over Gold Nanoparticles Activated on a CeO(x)/TiO2 Interface.

Capture and recycling of CO2 into valuable chemicals such as alcohols could help mitigate its emissions into the atmosphere. Due to its inert nature, the activation of CO2 is a critical step in improving the overall reaction kinetics during its chemical conversion. Although pure gold is an inert noble metal and cannot catalyze hydrogenation reactions, it can be activated when deposited as nanoparticles on the appropriate oxide support. In this combined experimental and theoretical study, it is shown that an electronic polarization at the metal-oxide interface of Au nanoparticles anchored and stabilized on a CeO(x)/TiO2 substrate generates active centers for CO2 adsorption and its low pressure hydrogenation, leading to a higher selectivity toward methanol. This study illustrates the importance of localized electronic properties and structure in catalysis for achieving higher alcohol selectivity from CO2 hydrogenation.

Poisoning effect of adsorbed CO during CO2 electroreduction on late transition metals.

Copper cathodes, at sufficiently negative potentials, are selective for hydrocarbon production during the electrochemical reduction of carbon dioxide. Other metals, such as Pt, Fe, Ni and Co, produce low to zero hydrocarbons. We employ density functional theory to examine the coverage of reaction intermediates under CO2 electroreduction conditions. A detailed thermodynamic analysis suggests that a high coverage of adsorbed CO at relevant reduction potentials blocks the metal surface sites for H adsorption, preventing C-H bond formation. The potential-dependent energetics of H adsorption and CO formation are highly sensitive to the surface coverage of the adsorbed species. The formation of surface carbon as a competing adsorption intermediate is also explored at relevant reduction potentials. CO2 electroreduction to hydrocarbons over metals active for the thermal reduction process (Fe, Ni, Co, Pt) would require a H supply for C-H bond formation that is competitive with CO* and C* at the surface.

Computational Design of Single-atom Modified Ti-MOFs for Photocatalytic CO2 Reduction to C1 Chemicals.

In this work, density functional theory (DFT) calculations were conducted to investigate a series of transition metals (Cr, Mn, Fe, Co, Ni, Cu, Zn, Zr, Nb, Ru, Rh, Pd, Ag, Hf, Ta, Os, Ir, and Pt) as single-atom components introduced into Ti-BPDC (BPDC=2,2'-bipyridine-5,5'-dicarboxylic acid) as catalysts (M/Ti-BPDC) for the photocatalytic reduction of CO2. The results show that Fe/Ti-BPDC is the most active candidate for CO2 reduction to HCOOH due to its small limiting potential (-0.40 V). Ag, Cr, Mn, Ru, Zr, Nb, Rh, and Cu modified Ti-BPDC are also active to HCOOH since their limiting potentials are moderate although the reaction mechanisms are different across these materials. Most of the studied catalysts show poor activity and selectivity to CO product because the stability of *COOH/*OCOH intermediates is significantly weaker than *OCHO/*HCOO species. The moderate binding strength of *CO on Pd/Ti-BPDC is responsible for its superior catalytic activity toward CH3OH generation. Electronic structural analysis was performed to uncover the origin of the activity trend for CO2 reduction to different products on M/Ti-BPDC. The calculation results indicate that the activity and selectivity of CO2 photoreduction can be effectively tuned by designing single-atom metal-based MOF catalysts.

Redox-induced controllable engineering of MnO2-MnxCo3-xO4 interface to boost catalytic oxidation of ethane.

Multicomponent oxides are intriguing materials in heterogeneous catalysis, and the interface between various components often plays an essential role in oxidations. However, the underlying principles of how the hetero-interface affects the catalytic process remain largely unexplored. Here we report a unique structure design of MnCoOx catalysts by chemical reduction, specifically for ethane oxidation. Part of the Mn ions incorporates with Co oxides to form spinel MnxCo3-xO4, while the rests stay as MnO2 domains to create the MnO2-MnxCo3-xO4 interface. MnCoOx with Mn/Co ratio of 0.5 exhibits an excellent activity and stability up to 1000 h under humid conditions. The synergistic effects between MnO2 and MnxCo3-xO4 are elucidated, in which the C2H6 tends to be adsorbed on the interfacial Co sites and subsequently break the C-H bonds on the reactive lattice O of MnO2 layer. Findings from this study provide valuable insights for the rational design of efficient catalysts for alkane combustion.

Selectivity of CO(2) reduction on copper electrodes: the role of the kinetics of elementary steps.

On the right path: Based on DFT calculations (incorporating the role of water solvation) of the activation barriers of elementary steps, a new path that leads to methane and ethylene for CO(2) electroreduction on Cu(111) was identified. Methane formation proceeds through reduction of CO to COH (path II, see picture), which leads to CH(x) species that can produce both methane and ethylene, as observed experimentally.

Metal single-site catalyst design for electrocatalytic production of hydrogen peroxide at industrial-relevant currents.

Direct hydrogen peroxide (H2O2) electrosynthesis via the two-electron oxygen reduction reaction is a sustainable alternative to the traditional energy-intensive anthraquinone technology. However, high-performance and scalable electrocatalysts with industrial-relevant production rates remain to be challenging, partially due to insufficient atomic level understanding in catalyst design. Here we utilize theoretical approaches to identify transition-metal single-site catalysts for two-electron oxygen reduction using the *OOH binding energy as a descriptor. The theoretical predictions are then used as guidance to synthesize the desired cobalt single-site catalyst with a O-modified Co-(pyrrolic N)4 configuration that can achieve industrial-relevant current densities up to 300 mA cm-2 with 96-100% Faradaic efficiencies for H2O2 production at a record rate of 11,527 mmol h-1 gcat-1. Here, we show the feasibility and versatility of metal single-site catalyst design using various commercial carbon and cobalt phthalocyanine as starting materials and the high applicability for H2O2 electrosynthesis in acidic, neutral and alkaline electrolytes.

Stabilizing Co2C with H2O and K promoter for CO2 hydrogenation to C2+ hydrocarbons.

The decomposition of cobalt carbide (Co2C) to metallic cobalt in CO2 hydrogenation results in a notable drop in the selectivity of valued C2+ products, and the stabilization of Co2C remains a grand challenge. Here, we report an in situ synthesized K-Co2C catalyst, and the selectivity of C2+ hydrocarbons in CO2 hydrogenation achieves 67.3% at 300°C, 3.0 MPa. Experimental and theoretical results elucidate that CoO transforms to Co2C in the reaction, while the stabilization of Co2C is dependent on the reaction atmosphere and the K promoter. During the carburization, the K promoter and H2O jointly assist in the formation of surface C* species via the carboxylate intermediate, while the adsorption of C* on CoO is enhanced by the K promoter. The lifetime of the K-Co2C is further prolonged from 35 hours to over 200 hours by co-feeding H2O. This work provides a fundamental understanding toward the role of H2O in Co2C chemistry, as well as the potential of extending its application in other reactions.

A computational investigation of ring-shift isomerization of sym-octahydrophenanthrene to sym-octahydroanthracene catalyzed by acidic zeolites.

The ring-shift isomerization of sym-octahydrophenanthrene (sym-OHP) to sym-octahydroanthracene (sym-OHA) catalyzed by acidic zeolites (Mordenite (MOR) and Faujasite (FAU)) was investigated by the ONIOM(DFT:UFF) and DFT approaches. A "five-membered ring" mechanism through carbocation rearrangement via 1-2 migration was proved to be kinetically favored over a "six-membered ring" mechanism through Friedel-Crafts reactions. Computational studies based on the "five-membered ring" mechanism demonstrate that a decreasing Brønsted acid site strength from Al-H-MOR to Ga-H-MOR to B-H-MOR reduces the catalytic activity. The catalyst acid site strength would thereby impact the yield of sym-OHA. The isomerization barrier increases when using an Al-H-FAU catalyst that has a similar Brønsted acid site strength as Al-H-MOR but considerably bigger cages, indicating that apart from the desired density and strength of acid sites, optimal zeolite catalysts should have a pore size that better fits the intermediates and transition states. DFT calculations on Gibbs free energy were performed to evaluate the equilibrium ratios of sym-OHA to sym-OHP at specific reaction temperatures from 175 to 325 °C. The results indicate that reaction temperature has a moderate impact on the equilibrium yield of sym-OHA, whose formation is relatively favorable at a lower temperature under experimental conditions.

Mechanistic Insight into Hydrocarbon Synthesis via CO2 Hydrogenation on χ-Fe5C2 Catalysts.

Converting CO2 into value-added chemicals and fuels is one of the promising approaches to alleviate CO2 emissions, reduce the dependence on nonrenewable energy resources, and minimize the negative environmental effect of fossil fuels. This work used density functional theory (DFT) calculations combined with microkinetic modeling to provide fundamental insight into the mechanisms of CO2 hydrogenation to hydrocarbons over the iron carbide catalyst, with a focus on understanding the energetically favorable pathways and kinetic controlling factors for selective hydrocarbon production. The crystal orbital Hamiltonian population analysis demonstrated that the transition states associated with O-H bond formation steps within the path are less stable than those of C-H bond formation, accounting for the observed higher barriers in O-H bond formation from DFT. Energetically favorable pathways for CO2 hydrogenation to CH4 and C2H4 products were identified which go through an HCOO intermediate, while the CH* species was found to be the key C1 intermediate over χ-Fe5C2(510). The microkinetic modeling results showed that the relative selectivity to CH4 is higher than C2H4 in CO2 hydrogenation, but the trend is opposite under CO hydrogenation conditions. The major impact on C2 hydrocarbon production is attributed to the high surface coverage of O* from CO2 conversion, which occupies crucial active sites and impedes C-C couplings to C2 species over χ-Fe5C2(510). The coexistence of iron oxide and carbide phases was proposed and the interfacial sites created between the two phases impact CO2 surface chemistry. Adding potassium into the Fe5C2 catalyst accelerates O* removal from the carbide surface, enhances the stability of the iron carbide catalyst, thus, promotes C-C couplings to hydrocarbons.

Computational and experimental identification of strong synergy of the Fe/ZnO catalyst in promoting acetic acid synthesis from CH4 and CO2.

DFT calculations have identified reaction pathways for acetic acid synthesis from CO2 and CH4 on ZnO, Cu/ZnO and Fe/ZnO surfaces. Fe/ZnO exhibits strong synergy in facilitating CH4 activation, dissociation and C-C coupling. Thus, the surface acetate formation is significantly enhanced. The DFT predictions have been confirmed by in situ DRIFTS experiments.

Selective electroreduction of CO2 to acetone by single copper atoms anchored on N-doped porous carbon.

Efficient electroreduction of CO2 to multi-carbon products is a challenging reaction because of the high energy barriers for CO2 activation and C-C coupling, which can be tuned by designing the metal centers and coordination environments of catalysts. Here, we design single atom copper encapsulated on N-doped porous carbon (Cu-SA/NPC) catalysts for reducing CO2 to multi-carbon products. Acetone is identified as the major product with a Faradaic efficiency of 36.7% and a production rate of 336.1 µg h-1. Density functional theory (DFT) calculations reveal that the coordination of Cu with four pyrrole-N atoms is the main active site and reduces the reaction free energies required for CO2 activation and C-C coupling. The energetically favorable pathways for CH3COCH3 production from CO2 reduction are proposed and the origin of selective acetone formation on Cu-SA/NPC is clarified. This work provides insight into the rational design of efficient electrocatalysts for reducing CO2 to multi-carbon products.

Single Atomic Cu-N2 Catalytic Sites for Highly Active and Selective Hydroxylation of Benzene to Phenol.

Searching for an efficient single-atom catalyst for benzene hydroxylation to phenol is of critical importance, but it still remains a challenge. Herein, a single-atom catalyst with unique Cu-N2 moieties (Cu1-N2/HCNS) was prepared and confirmed by HAADF-STEM and EXAFS. Turnover number (TON) over Cu1-N2/HCNS (6,935) is 3.4 times of Cu1-N3/HCNS (2,034) under the same reaction conditions, and both exhibit much higher phenol selectivity (close to 99%) and stability compared with Cu nanoparticles and nanoclusters. Experiments and DFT calculations reveal that atomically dispersed Cu species are active sites for benzene hydroxylation to phenol, and the Cu-N2 is more active than Cu-N3 owing to its much lower energy barrier concerning the activation of H2O2 led by its unique coordination state of local atomic structure. We envision that this work opens a new window for modulating coordination environments of single metallic atoms in catalysis design.

Mechanistic Insight into Propylene Epoxidation with H2O2 over Titanium Silicalite-1: Effects of Zeolite Confinement and Solvent.

Density functional theory (DFT) calculations were performed to investigate the effects of zeolite confinement and solvent on propylene epoxidation with H2O2 over the titanium silicalite-1 (TS-1) catalyst. The 144T and 143T cluster models containing typical 10MR channels of TS-1 were constructed to represent the tripodal(2I) and Ti/defect sites. It was found that the confinement of the zeolite pore channel not only impacts the adsorption stability of guest molecules but also alters reaction barriers, as compared to the results obtained based on small cluster models. When dispersion corrections were considered, an enhancement of the adsorption stability of guest molecules was observed because of the important contribution from van der Waals interactions, especially for propylene adsorption. An explicit protic methanol molecule was introduced into the catalytic system to probe the influence of the solvent on propylene epoxidation, based on which a significant enhancement of CH3OH-H2O2 co-adsorption was obtained owing to H-bond formation. More importantly, the energy barrier for H2O2 dissociation was largely reduced by ∼13 kcal/mol because of the participation of the methanol in the H-transfer process and the formation of H-bond network, resulting in an alteration of the rate-limiting step. By comparison, adding an aprotic acetonitrile solvent did not have substantial effect on reaction path and kinetics. The calculation results clearly demonstrate the important role of the protic methanol solvent, which not only strengthens the adsorption of guest molecules but also promotes the kinetics for propylene epoxidation with H2O2 over TS-1 catalyst.

Computational Prediction of Metal Organic Frameworks Suitable for Molecular Infiltration as a Route to Development of Conductive Materials.

The development of metal organic frameworks (MOFs) with high porosity, large surface area, and good electrical properties would offer opportunities for producing functionalized porous materials suitable for energy storage, conversion, and utilization. Realizing these applications remains challenging because of the limited numbers of electrically conductive porous MOFs that are known. We apply density functional theory (DFT) to assess a large number of potentially electrically conductive MOFs generated by infiltrating known materials with conjugated and redox-active 7,7,8,8-tetracyanquinododimethane (TCNQ) molecules. DFT results demonstrate that TCNQ coordinating with dimeric Cu paddlewheels can create molecular chains in a variety of MOFs. Several of these materials feature the formation of multiple dimensional conducting chains, making the materials promising for electrical conductivity.