Deformation of Mesoporous Titania Nanostructures in Contact with D2 O Vapor.

For many applications, mesoporous titania nanostructures are exposed to water or need to be backfilled via infiltration with an aqueous solution, which can cause deformations of the nanostructure by capillary forces. In this work, the degree of deformation caused by water infiltration in two types of mesoporous, nanostructured titania films exposed to water vapor is compared. The different types of nanostructured titania films are prepared via a polymer template assisted sol-gel synthesis in conjunction with a polymer-template removal at high-temperatures under ambient conditions versus nitrogen atmosphere. Information about surface and inner morphology is extracted by scanning electron microscopy and grazing incidence small-angle neutron scattering (GISANS) measurements, respectively. Furthermore, complementary information on thin film composition and porosity are probed via X-ray reflectivity. The backfilling induced deformation of near surface structures and structures inside the mesoporous titania films is determined by GISANS before and after D2 O infiltration. The respective atmosphere used for template removal influences the details of the titania nanostructure and strongly impacts the degree of water induced deformation. Drying of the films shows reversibility of the deformation.

Low-temperature sol-gel synthesis of nanostructured polymer/titania hybrid films based on custom-made poly(3-alkoxy thiophene).

A low-temperature route to directly obtain polymer/titania hybrid films is presented. For this, a custom-made poly(3-alkoxy thiophene) was synthesized and used in a sol-gel process together with an ethylene-glycol-modified titanate (EGMT) as a suitable titania precursor. The poly(3-alkoxy thiophene) was designed to act as the structure-directing agent for titanium dioxide through selective incorporation of the titania precursor. The nanostructured titania network, embedded in the polymer matrix, is examined with atomic force microscopy (AFM) and scanning electron microscopy (SEM) measurements. By means of the scattering technique grazing incidence wide-angle X-ray scattering (GIWAXS), a high degree of crystallinity of the polymer as well as successful transformation of the precursor into the rutile phase of titania is verified. UV/Vis measurements reveal an absorption behavior around 500 nm which is similar to poly(3-hexyl thiophene), a commonly used polymer for photoelectronic applications, and in addition, the typical UV absorption behavior of rutile titania is observed.

Fabrication and characterization of nanostructured titania films with integrated function from inorganic-organic hybrid materials.

Nanostructured titania films are of growing interest due to their application in future photovoltaic technologies. Therefore, a lot of effort has been put into the controlled fabrication and tailoring of titania nanostructures. The controlled sol-gel synthesis of titania, in particular in combination with block copolymer templates, is very promising because of its high control on the nanostructure, easy application and cheap processing possibilities. This tutorial review gives a short overview of the structural control of titania films gained by using templated sol-gel chemistry and shows how this approach is extended by the addition of further functionality to the films. Different expansions of the sol-gel templating are possible by the fabrication of gradient samples, by the addition of a homopolymer, by the combination with micro-fluidics and also by the application of novel precursors for low-temperature processing. Moreover, hierarchically structured titania films can be fabricated via the subsequent application of several sol-gel steps or via the inclusion of colloidal templates in a one-step process. Integrated function in the block copolymer used in the sol-gel synthesis allows for the fabrication of an integrated blocking layer or an integrated hole-conductor. Both approaches grant a one-step fabrication of two components of a working solar cell, which make them very promising towards a cheap solar cell production route. Looking to the complete solar cell, the top contact is also of great importance as it influences the function of the whole solar cell. Thus, the mechanisms acting in the top contact formation are also reviewed. For all these aspects, characterization techniques that allow for a structural investigation of nanostructures inside the active layers are important. Therefore, the characterization techniques that are used in real space as well as in reciprocal space are explained shortly as well.

Low-temperature route to crystalline titania network structures in thin films.

A low temperature route to crystalline titania nanostructures in thin films is presented. The synthesis is performed by the combination of sol-gel processes, using a novel precursor for this kind of application, an ethylene glycol-modified titanate (EGMT), and the structure templating by micro-phase separation of a di-block copolymer. Different temperatures around 100 °C are investigated. The nanostructure morphology is examined with scanning electron microscopy, whereas the crystal structure and thin film compositions are examined by scattering methods. Optoelectronic measurements reveal the band-gap energies and sub-band states of the titania films. An optimum titania thin film is created at temperatures not higher than 90 °C, regarding sponge-like morphology with pore sizes of 25-30 nm, porosity of up to 71% near the sample surface, and crystallinity of titania in the rutile phase. The low temperature during synthesis is of high importance for photovoltaic applications and renders the resulting titania films interesting for future energy solutions.

Influence of nanoparticle surface functionalization on the thermal stability of colloidal polystyrene films.

The installation of large scale colloidal nanoparticle thin films is of great interest in sensor technology or data storage. Often, such devices are operated at elevated temperatures. In the present study, we investigate the effect of heat treatment on the structure of colloidal thin films of polystyrene (PS) nanoparticles in situ by using the combination of grazing incidence small-angle X-ray scattering (GISAXS) and optical ellipsometry. In addition, the samples are investigated with optical microscopy, atomic force microscopy (AFM), and field emission scanning electron microscopy (FESEM). To install large scale coatings on silicon wafers, spin-coating of colloidal pure PS nanoparticles and carboxylated PS nanoparticles is used. Our results indicate that thermal annealing in the vicinity of the glass transition temperature T(g) of pure PS leads to a rapid loss in the ordering of the nanoparticles in spin-coated films. For carboxylated particles, this loss of order is shifted to a higher temperature, which can be useful for applications at elevated temperatures. Our model assumes a softening of the boundaries between the individual colloidal spheres, leading to strong changes in the nanostructure morphology. While the nanostructure changes drastically, the macroscopic morphology remains unaffected by annealing near T(g).

Comparative study of conventional and hybrid blocking layers for solid-state dye-sensitized solar cells.

In hybrid solar cells a blocking layer between the transparent electrode and the mesoporous titanium dioxide is used to prevent short-circuits between the hole-conductor and the front electrode. The conventional approach is to use a compact film of titanium dioxide. This layer has to be of optimum thickness: it has to cover the rough surface of the anode material completely while keeping it as thin as possible since the layer acts as an ohmic resistance itself. A competitive alternative arises when using an amphiphilic diblock copolymer as a functional template to produce thin, hybrid films containing a conducting titanium dioxide network embedded in an insulating ceramic material. These hybrid films can be produced much thinner compared to the conventional approach and, hence, they possess a 32% higher conductivity. The conventional and the hybrid blocking layer are characterized by conductive scanning probe microscopy and macroscopic conductance measurements. Additionally, the functionality of both blocking layers in solid-state dye-sensitized solar cells, as tested with current-voltage measurements, is verified.

Nanostructuring of titania thin films by a combination of microfluidics and block-copolymer-based sol-gel templating.

Sol-gel templating of titania thin films with the amphiphilic diblock copolymer poly(dimethyl siloxane)-block-methyl methacrylate poly(ethylene oxide) is combined with microfluidic technology to control the structure formation. Due to the laminar flow conditions in the microfluidic cell, a better control of the local composition of the reactive fluid is achieved. The resulting titania films exhibit mesopores and macropores, as determined with scanning electron microscopy, X-ray reflectivity, and grazing incidence small angle X-ray scattering. The titania morphology has three features that are beneficial for application in photovoltaics: 1) a large surface-to-volume ratio important for charge generation with disordered hexagonally arranged mesopores of 25 nm size and a film porosity of up to 0.79, 2) enhanced light scattering that enables the absorption of more light, and 3) a dense titania layer with a thickness of about 6 nm at the substrate (bottom electrode) to prevent short circuits. An optical characterization complements the structural investigation.

In Situ Monitoring Mesoscopic Deformation of Nanostructured Porous Titania Films Caused by Water Ingression.

Nanostructured porous titania films are used in many energy-related applications. In this work, the temporal evolution of the mesoscopic deformation of mesoporous titania films synthesized via block copolymer-assisted sol-gel chemistry is investigated with in situ grazing incidence small-angle neutron scattering (GISANS) during exposure to D2O vapor. Two types of mesoporous titania films are compared, which have a different degree of structural stability, depending on the applied annealing temperature (400 °C vs 600 °C) in a nitrogen atmosphere. Water ingression causes a gradual structure deformation in terms of decreasing center-to-center distances and broadening of the size distribution of the titania nanostructures. Based on the evolution of the mesopore size obtained from in situ GISANS measurements, the results show that structures synthesized at lower temperature undergo a stronger deformation because of the lower elastic modulus originating from larger pores, despite having a higher degree of order.

Application of hybrid blocking layers in solid-state dye-sensitized solar cells.

A hybrid blocking layer consisting of a conducting TiO2 network embedded in a ceramic matrix is implemented in a solid-state dye-sensitized solar cell. This novel type of blocking layer is thinner than the classical blocking layer films as shown with SEM and XRR measurements, and thereby the conductivity of the hybrid film is increased by 110%. A percolating TiO2 network, proven by TEM/ESI and GISAXS measurements, allows for the charge transport. Although being thinner, the hybrid film completely separates the rough electrode material from the hole-transport medium in solar cells to avoid the recombination of charge carriers at this interface. In total, the power conversion efficiency of solar cells is improved: the application in photovoltaics shows that the efficiency of devices with the hybrid blocking layer is increased by 6% compared to identical solar cells employing the conventional blocking layer.

Evolution of lateral structures during the functional stack build-up of P3HT:PCBM-based bulk heterojunction solar cells.

Bulk heterojunction (BHJ) solar cells from 1,2-dichlorobenzene solution processed regioregular poly(3-hexylthiophene-2,5-diyl) (P3HT): phenyl-C61-butyric acid methyl ester (PCBM) are prepared and investigated at different steps of the multilayer stack build-up of the device. The inner structure is probed from the molecular to the mesoscale with grazing incidence small/wide-angle X-ray scattering (GISAXS/GIWAXS) and X-ray reflectivity (XRR). The surface morphology is detected with atomic force microscopy (AFM). Therefore, an in-depth knowledge of the three-dimensional morphology of the bulk heterojunction solar cell, starting from the cleaned ITO substrate up to the final post-treated solar cell, is generated. The active layer structure is influenced by the annealing as well as by the top contact deposition. Structures coarsen during the evaporation of the metal contacts. The P3HT crystal structure strongly depends on the device processing as well. These morphological changes together with the diffusion of aluminum atoms to the active layer are of importance for the device efficiency.

Custom-made morphologies of ZnO nanostructured films templated by a poly(styrene-block-ethylene oxide) diblock copolymer obtained by a sol-gel technique.

Zinc oxide (ZnO) nanostructured films are synthesized on silicon substrates to form different morphologies that consist of foamlike structures, wormlike aggregates, circular vesicles, and spherical granules. The synthesis involves a sol-gel mechanism coupled with an amphiphilic diblock copolymer poly(styrene-block-ethylene oxide), P(S-b-EO), which acts as a structure-directing template. The ZnO precursor zinc acetate dihydrate (ZAD) is incorporated into the poly(ethylene oxide) block. Different morphologies are obtained by adjusting the weight fractions of the solvents and ZAD. The sizes of the structure in solution for different sol-gels are probed by means of dynamic light scattering. Thin-film samples with ZnO nanostructures are prepared by spin coating and solution casting followed by a calcination step. On the basis of various selected combinations of weight fractions of the ingredients used, a ternary phase diagram is constructed to show the compositional boundaries of the investigated morphologies. The evolution and formation mechanisms of the morphologies are addressed in brief. The surface morphologies of the ZnO nanostructures are studied with SEM. The inner structures of the samples are probed by means of grazing incidence small-angle X-ray scattering to complement the SEM investigations. XRD measurements confirm the crystallization of the ZnO in the wurtzite phase upon calcination of the nanocomposite film in air. The optical properties of ZnO are analyzed by FTIR and UV/Vis spectroscopy.

Infiltration of polymer hole-conductor into mesoporous titania structures for solid-state dye-sensitized solar cells.

The degree of filling of titania nanostructures with a solid hole-conducting material is important for the performance of solid-state dye-sensitized solar cells (ssDSSCs). Different ways to infiltrate the hole-conducting polymer poly(3-hexylthiophene) (P3HT) into titania structures, both granular structures as they are already applied commercially and tailored sponge nanostructures, are investigated. The solar cell performance is compared to the morphology determined with scanning electron microscopy (SEM) and time-of-flight grazing incidence small-angle neutron scattering (TOF-GISANS). The granular titania structure, commonly used for ssDSSCs, shows a large distribution of particle and pore sizes, with porosities in the range from 41 to 67%, including even dense parts without pores. In contrast, the tailored sponge nanostructure has well-defined pore sizes of 25 nm with an all-over porosity of 54%. Filling of the titania structures with P3HT by solution casting results in a mesoscopic P3HT overlayer and consequently a bad solar cell performance, even though a filling ratio of 67% is observed. For the infiltration by repeated spin coating, only 57% pore filling is achieved, whereas filling by soaking in the solvent with subsequent spin coating yields filling as high as 84% in the case of the tailored titania sponge structures. The granular titania structure is filled less completely than the well-defined porous structures. The solar cell performance is increased with an increasing filling ratio for these two ways of infiltration. Therefore, filling by soaking in the solvent with subsequent spin coating is proposed.

From atoms to layers: in situ gold cluster growth kinetics during sputter deposition.

The adjustment of size-dependent catalytic, electrical and optical properties of gold cluster assemblies is a very significant issue in modern applied nanotechnology. We present a real-time investigation of the growth kinetics of gold nanostructures from small nuclei to a complete gold layer during magnetron sputter deposition with high time resolution by means of in situ microbeam grazing incidence small-angle X-ray scattering (µGISAXS). We specify the four-stage growth including their thresholds with sub-monolayer resolution and identify phase transitions monitored in Yoneda intensity as a material-specific characteristic. An innovative and flexible geometrical model enables the extraction of morphological real space parameters, such as cluster size and shape, correlation distance, layer porosity and surface coverage, directly from reciprocal space scattering data. This approach enables a large variety of future investigations of the influence of different process parameters on the thin metal film morphology. Furthermore, our study allows for deducing the wetting behavior of gold cluster films on solid substrates and provides a better understanding of the growth kinetics in general, which is essential for optimization of manufacturing parameters, saving energy and resources.

Influence of annealing and blending of photoactive polymers on their crystalline structure.

Thin photoactive polymer films of poly(3-octylthiophene-2,5-diyl) (P3OT) and poly(2,5-di(hexyloxy)cyanoterephthalylidene) (CN-PPV) are investigated. With X-ray reflectivity measurements, a linear concentration-thickness dependence is found for both polymers and the molecular weight of CN-PPV is determined from this concentration-thickness dependence. Based on the molecular weights, the critical blending ratio is determined. Grazing incidence wide-angle X-ray scattering (GIWAXS) is used to probe the crystallinity of thin films and to determine characteristic length scales of the crystalline structure. Moreover, the orientation of the crystalline parts regarding the substrate of both the homopolymer and the blended films is probed with GIWAXS. Temperature annealing is found to improve the crystallization for both homopolymers. In addition, reorientation of the predominant crystalline structures takes place. Blending both polymers reduces or even suppresses the crystallization during spin coating as well as temperature annealing. Absorption measurements complement the structural investigations.