Removal of color from pulp and paper mill wastewater- methods and techniques- A review.

The pulp and paper industry consumes a huge amount of water and releases more polluted and colored wastewater every year. Many conventional techniques are used in the treatment of paper industry wastewater. However, for color removal from paper mill effluent, there is no proven method so far, on an industrial scale. Due to high energy input and high cost, there is an urgent need to find out a new technique that must be sustainable, economical, and environment friendly. Various methods have been investigated on bench scale and pilot scale also but no proven method for color removal on an industrial scale. The paper provides an overview of the color removal techniques from different sources of pulp and paper mill wastewater discharged by various industries. The review described various components involved in various processes for color removal from paper mill waste water. The present works focus on processes like chemical, chemical/physical, biological, physicochemical, and electrochemical applied in color removal from paper mill wastewater. The present review gives key information on the effectiveness, use, betterment, and limitations of numerous methods of treatment targeted at color removal from paper mill wastewater using various techniques still under evolution.

Water hyacinth (Eichhornia crassipes (Mart.) Solms.) as an alternative raw material for the production of bio-compost and handmade paper.

Water hyacinth (WH) is considered as the worst aquatic weed in the world because of its rapid growth and fast spread into new areas of fresh water bodies. We investigated the potentiality of using WH as a raw material for production of handmade paper and compost in Bangladesh. Potash pulping was done using potassium hydroxide (KOH) at different alkali concentrations (8-12%) with a liquor to solid ratio of 7:1 at 145 °C for 2 h. The pulp was bleached using hydrogen peroxide (H2O2), and pulp properties (brightness, tear index and tensile index) of bleached and unbleached pulps were analyzed following the respective TAPPI standards. The produced black liquor was mixed with WH along with kitchen bio-wastes to produce compost. The properties of the compost were tested following the published protocols, i.e., wet digestion, Kjeldahl, vanadomolybdophosphoric acid, and Flame Spectrophotometry methods. Brightness, tensile index and tear index of bleached hand sheets were found to be 37.2%, 49.2 N m/g and 6.79 m.Nm2/g, respectively suggesting significant contribution of bleaching on WH paper quality. Addition of black liquor significantly increased the nitrogen and potassium content of bio-waste compost. Thus, WH can be used as a raw material for making handmade paper while the process by-product can be supplemented to improve the nutritional quality of compost. Such cottage-industry fabrication of WH green products could be developed to control the infestation of WH in water bodies, and this technology may provide for new possible sustainable livelihood option.

Investigating Lignin-Derived Monomers and Oligomers in Low-Molecular-Weight Fractions Separated from Depolymerized Black Liquor Retentate by Membrane Filtration.

Base-catalyzed depolymerization of black liquor retentate (BLR) from the kraft pulping process, followed by ultrafiltration, has been suggested as a means of obtaining low-molecular-weight (LMW) compounds. The chemical complexity of BLR, which consists of a mixture of softwood and hardwood lignin that has undergone several kinds of treatment, leads to a complex mixture of LMW compounds, making the separation of components for the formation of value-added chemicals more difficult. Identifying the phenolic compounds in the LMW fractions obtained under different depolymerization conditions is essential for the upgrading process. In this study, a state-of-the-art nontargeted analysis method using ultra-high-performance supercritical fluid chromatography coupled to high-resolution multiple-stage tandem mass spectrometry (UHPSFC/HRMSn) combined with a Kendrick mass defect-based classification model was applied to analyze the monomers and oligomers in the LMW fractions separated from BLR samples depolymerized at 170-210 °C. The most common phenolic compound types were dimers, followed by monomers. A second round of depolymerization yielded low amounts of monomers and dimers, while a high number of trimers were formed, thought to be the result of repolymerization.

Binderless, All-Lignin Briquette from Black Liquor Waste: Isolation, Purification, and Characterization.

Lignin isolated from black liquor waste was studied in this research to be utilized as binderless, all-lignin briquette, with a calorific value in the range of 5670-5876 kcal/kg. Isolation of lignin from black liquor was conducted using the acid precipitation method. Sulfuric acid, citric acid, and acetic acid were used to maintain the pH level, which varied from 5 to 2 for the precipitation process. The influence of these isolation conditions on the characteristic of lignin and the properties of the resulted briquette was evaluated through the Klasson method, proximate analysis, ultimate analysis, Fourier Transform Infrared (FTIR), adiabatic bomb calorimeter, density measurement, and Drop Shatter Index (DSI) testing. The finding showed that the lignin isolated using citric acid maintained to pH 3 resulted in briquette with 72% fixed carbon content, excellent 99.7% DSI, and a calorific value equivalent to coal-based briquette.

Adsorption Study of Lignin Removal from Recycled Alkali Black Liquor by Adsorption Resins for Improved Cellulase Hydrolysis of Corn Straw.

Previous studies showed that aromatic compounds such as lignin, phenols, and furans were main inhibitors of cellulase hydrolysis in recycled alkali black liquor (RBL), which should be removed to improve alkali utilization. In this study, three polymeric resins, XAD-4, XAD-16N, and XAD-7HP, were evaluated for their abilities to remove lignin from alkali black liquor recycled at the third time. Adsorption conditions of adsorbent dose and equilibrium time, isotherms, and kinetics were investigated. Of three tested adsorbents, XAD-16N was the most efficient, which can remove 89.84% of lignin after adsorption at an adsorbent-to-solution ratio of 1:4 for 2.5 h. Pseudo-second-order model was efficient to represent XAD-16N and XAD-7HP adsorption kinetics. Adsorption behavior of XAD-4 on RBL was fitted better to Langmuir model, while XAD-16N and XAD-7HP adsorption were more consistent with Freundlich model. The cellulase hydrolysis rate of corn straw treated with RBL after XAD-16N adsorption combined with ozone was 86.89%, which was only 0.89% lower than that of sodium hydroxide combined with ozone treatment. Structure characterization proved that the damage of XAD-16N adsorbed RBL to corn straw was similar to that of sodium hydroxide. It indicated that adsorption was effective in inhibitor removal from RBL to improve alkali utilization.

Effect of Alkaline Black Liquor Recycling on Alkali Combined with Ozone Pretreatment of Corn Stalk.

In the early stage, the best conditions for alkali-bound ozone pretreatment were studied. But after treatment, the alkaline black liquor was directly discarded due to the large amount of organic matter, resulting in environmental pollution and waste of resources. In this paper, the alkaline black liquor was recycled under the optimal pretreatment conditions. The results showed that the number of alkaline black liquor cycles had little effect on hemicellulose content, and had a great influence on cellulose content and lignin content. Through structural characterization of corn stover, it was found that the pretreatment caused structural changes of lignin in straw. However, when the alkaline black liquor was recycled for the fourth time, the ether bond in the side chain of lignin and the covalent bond between the components were not sufficiently destroyed, and the damage to the phenolic hydroxyl group was also weakened. It was indicated that when the alkaline black liquor was recycled for the fourth time, the destruction effect of the alkaline black liquor on the straw was significantly inhibited. Therefore, the optimal circulation time of alkaline black liquor was three times, and the cellulolytic conversion rate was 81.53%.

Building a Bridge from Papermaking to Solar Fuels.

Black liquor, an industrial waste product of papermaking, is primarily used as a low-grade combustible energy source. Despite its high lignin content, the potential utility of black liquor as a feedstock in products manufacturing, remains to be exploited. Demonstrated here in is the use of black liquor as a primary feed-stock for synthesizing graphene quantum dots that exhibit both up-conversion and photoluminescence when excited using visible/near-infrared radiation, thereby enabling the photosensitization of ultraviolet-absorbing TiO2 nanosheets. In addition, these graphene quantum dots can trap photo-generated electrons to realize the effective separation of electron-hole pairs. Together, these two processes facilitate the solar-powered generation of H2 from H2 O, and CO from H2 O-CO2 , using broadband solar radiation.

Effects of Process Parameters on Hydrolytic Treatment of Black Liquor for the Production of Low-Molecular-Weight Depolymerized Kraft Lignin.

The present research work aimed at hydrolytic treatment of kraft black liquor (KBL) at 200⁻300 °C for the production of low-molecular-weight depolymerized kraft lignin (DKL). Various process conditions such as reaction temperature, reaction time, initial kraft lignin (KL) substrate concentration, presence of a catalyst (NaOH), capping agent (phenol) or co-solvent (methanol) were evaluated. The research demonstrated effective depolymerization of KL in KBL at 250⁻300 °C with NaOH as a catalyst at a NaOH/lignin ratio of about 0.3 (w/w) using diluted KBL (with 9 wt. % KL). Treatment of the diluted KBL at 250 °C for 2 h with 5% addition of methanol co-solvent produced DKL with a weight-average molecular weight (Mw) of 2340 Da, at approx. 45 wt. % yield, and a solid residue at a yield of ≤1 wt. %. A longer reaction time favored the process by reducing the Mw of the DKL products. Adding a capping agent (phenol) helped reduce repolymerization/condensation reactions thereby reducing the Mw of the DKL products, enhancing DKL yield and increasing the hydroxyl group content of the lignin. For the treatment of diluted KBL (with 9 wt. % KL) at 250 °C for 2 h, with 5% addition of methanol co-solvent in the presence of NaOH/lignin ≈ 0.3 (w/w), followed by acidification to recover the DKL, the overall mass balances for C, Na and S were measured to be approx. 74%, 90% and 77%, respectively. These results represent an important step towards developing a cost-effective approach for valorization of KBL for chemicals.

Emerging biorefinery technologies for Indian forest industry to reduce GHG emissions.

The production of biofuels as alternative energy source over fossil fuels has gained immense interest over the years as it can contribute significantly to reduce the greenhouse gas (GHG) emissions from energy production and utilization. Also with rapidly increasing fuel price and fall in oil wells, the present scenario forces us to look for an alternative source of energy that will help us in the operation of industrial as well as the transportation sector. The pulp mills in India are one of the many options. The pulp mills in India can help us to produce bio-fuels by thermo-chemical/biochemical conversion of black liquor and wood residues. These technologies include extraction of hemi-cellulose from wooden chips and black liquor, lignin from black liquor, methanol from evaporator condensates, biogas production from waste sludge, syngas production from biomass using gasification and bio-oil production from biomass using pyrolysis. The objective of this paper is to overview these emerging bio-refinery technologies that can be implemented in Indian Forest Industry to get bio-fuels, bio-chemicals and bio-energy to reduce GHG emissions.

Effects of black liquor shocks on activated sludge treatment of bleached kraft pulp mill wastewater.

Kraft pulp mills use activated sludge systems to remove organic matter from effluents. Process streams may appear as toxic spills in treatment plant effluents, such as black liquor, which is toxic to microorganisms of the activated sludge. The present study evaluates the effects of black liquor shocks in activated sludge systems. Four black liquor shocks from 883 to 3,225 mg chemical oxygen demand-COD L(-1) were applied during 24 hours in a continuously operating lab-scale activated sludge system. Removal efficiencies of COD, color and specific compounds were determined. Moreover, specific oxygen uptake rate (SOUR), sludge volumetric index (SVI) and indicator microorganisms were evaluated. Results show that the addition of black liquor caused an increase in COD removal (76-67%) immediately post shock; followed two days later by a decrease (-19-50%). On the other hand, SOUR ranged between 0.152 and 0.336 mgO2 g(-1) volatile suspended solids-VSS• min(-1) during shocks, but the initial value was reestablished at hour 24. When the COD concentration of the shock was higher than 1,014 mg/L, the abundance of stalked ciliates and rotifers dropped. Finally, no changes in SVI were observed, with values remaining in the range 65.8-40.2 mL g(-1) total suspended solids-TSS during the entire operating process. Based on the results, the principal conclusion is that the activated sludge system with the biomass adapted to the kraft pulp effluent could resist a black liquor shock with 3,225 mgCOD L(-1) of concentration during 24 h, under this study's conditions.

Green chemicals from pulp production black liquor by partial wet oxidation.

To reduce greenhouse gas emissions, more sustainable sources of energy, fuel and chemicals are needed. Biomass side streams such as black liquor, which is a by-product of pulp production, has the potential to be used for this purpose. The aim of the study was the production of carboxylic acids, such as lactic acid, formic acid and acetic acid, from kraft and non-wood black liquor. The processes studied were partial wet oxidation (PWO) and catalytic partial wet oxidation (CPWO). The results show that the yield of carboxylic acid is higher when treated by PWO than the results from CPWO at temperatures of 170 °C and 230 °C. The results shows that the PWO process can increase the yield of carboxylic acids and hydroxy acids in black liquor, reduce lignin content and decrease pH, which makes further separation of the acids more favourable. The hydroxy acids are valuable raw materials for biopolymers, and acetic acid and formic acid are commonly used chemicals conventionally produced from fossil feedstock.

Environmentally safe treatment of black liquor with Comamonas sp. B-9 under high-alkaline conditions.

The strain Comamonas sp. B-9 was isolated from steeping fluid of erosive bamboo slips derived from Kingdom Wu during the Three-Kingdoms Dynasty of ancient China (A.D. 220-280). It could be used to treat black liquor (BL) with high-alkaline pH and with an initial chemical oxygen demand (COD) of 18,000-25,000 mg L(-1) , without the addition of other carbon and nitrogen sources. The results revealed that Comamonas sp. B-9 was capable of reducing the COD, color, and lignin content of BL by up to 56.8, 35.3, and 43.5%, respectively. High levels of laccase, manganese peroxidase, cellulase, and xylanase enzymatic activities were also observed, and these enzymes could play an important role in the biotreatment of BL. Further, GC-MS analysis showed that most of the compounds detected in BL after biotreatment with Comamonas sp. B-9 were diminished, while 4-methyl benzaldehyde, 3,4,5-trihydroxybenzoic acid ethyl ester, and 4-hydroxy-3,5-dimethoxy benzaldehyde were produced as metabolites. The presented results indicate that Comamonas sp. B-9 has potential application for the treatment of wastewaters from pulp and paper processing with high COD load under high-alkaline conditions.

A novel approach for the green synthesis of iron nanoparticles using marigold extract, black liquor, and nanocellulose: Effect on marigold growth parameters.

This study aimed to investigate a novel method for the green synthesis of iron nanoparticles (FeNPs) using marigold extract (Calendula officinalis L), kraft pulping black liquor, and nanocellulose. Then, the efficacy of FeNPs as a direct nanofertilizer on the growth parameters of marigold was investigated. Characterization techniques including FESEM, EDX, VSM, and FTIR were used to confirm the successful synthesis of FeNPs. The characterization results confirmed the formation and presence of FeNPs in the 20-100 nm range. FeNPs synthesized with nanocellulose notably enhanced marigold growth parameters compared to other materials. However, all nanoparticle variants, including those from marigold extract and black liquor, improved germination, plant height, root length, and plant dry weight compared to the control. Moreover, treatments exhibited higher available iron and total plant iron levels than the control. Thus, employing 10 mg FeNPs (prepared with 5.0 % nanocellulose) appears optimal for enhancing marigold growth and yield.

Direct conversion of lignin-rich black liquor to activated carbon for supercapacitor electrodes.

The escalating industrialization trend underscores the imperative for sustainable waste management practices. The present investigation explores a sustainable methodology for managing the waste generated from the kraft process by directly converting it into activated carbon (BLAC) through a cost-effective hydrothermal-assisted activation method. The research involved a comparative analysis of BLAC with acid-washed black liquor lignin-derived activated carbon (ABLAC) and commercial lignin-derived activated carbon (SALAC). The analysis revealed that BLAC possesses a well-developed micro and mesoporous structure, yielding a significantly higher surface area of 2277.2 m2/g as compared to ABLAC (1260 m2/g) and SALAC (1558.4 m2/g). The presence of inherent alkali in the black liquor is the main factor influencing the surface area of the BLAC. Furthermore, it demonstrated impressive electrochemical performance, showing a specific capacitance value of 871.4 F/g at 1 A/g current density, positioning it as a formidable electrode material for supercapacitor applications. The proposed direct conversion strategy will eliminate the need for high-temperature pre­carbonization and additional lignin extraction, reducing chemical usage and presenting a greener approach.

Eco-friendly and cost-effective adsorbent derived from blast furnace slag with black liquor waste for hazardous remediation.

The current investigation concerns with preparation eco-friendly and cost-effective adsorbent (mesoporous silica nanoparticles (SBL)) based on black liquor (BL) containing lignin derived from sugarcane bagasse and combining it with sodium silicate derived from blast furnace slag (BFS) for thorium adsorption. Thorium ions were adsorbed from an aqueous solution using the synthesized bio-sorbent (SBL), which was then assessed by X-ray diffraction, BET surface area analysis, scanning electron microscopy with energy dispersive X-ray spectroscopy (EDX), and Fourier transforms infrared spectroscopy (FTIR). Th(IV) sorption properties, including the pH effect, uptake rate, and sorption isotherms across various temperatures were investigated. The maximum sorption capacity of Th(IV) on SBL is 158.88 mg/L at pH value of 4328 K, and 60 min contact time. We demonstrated that the adsorption processes comport well with pseudo-second-order and Langmuir adsorption models considering the kinetics and equilibrium data. According to thermodynamic inspections results, the Th(IV) adsorption process exhibited endothermic and random behavior suggested by positive ΔH° and ΔS° values, while the negative ΔG° values indicated a spontaneous sorption process. The maximum Th(IV) desorption from the loaded SBL (Th/SBL) was carried out at 0.25 M of NaHCO3 and 60 min of contact. Sorption/desorption processes have five successive cycles. Finally, this study suggests that the recycling of BFS and BL can be exploited for the procurement of a promising Th(IV) adsorbents.

Optimization of lignin precipitation from black liquor using organic acids and its valorization by preparing lignin nanoparticles.

This work focuses on the precipitation of lignin from kraft black liquor (BL) along with its valorization into lignin nanoparticles (LNP). Two organic acids namely, acetic acid, and lactic acid were used for the precipitation of lignin as an alternative to sulfuric acid. An optimization study was carried out to determine the effect of three key variables, namely acid type, temperature, and pH, on the isolation yield and purity of lignin. The study showed that all factors primarily influenced the lignin yield, while the purity of precipitated lignin varied only around 1 % between minimum to maximum purity. Further, the acid precipitation method was selected for the preparation of LNP. The study aimed to observe the effect of pH, lignin concentration, and surfactant concentration over the properties of the prepared nanoparticles. The results showed that a smaller nanoparticle size and maximization of phenolic content was achieved with a lignin concentration of 35 mg/mL, a surfactant concentration of 10 % (w/w lignin), and a pH of 5. Additionally, the antibacterial activity of LNPs against Escherichia coli, Staphylococcus aureus, and Pseudomonas aeruginosa bacteria was evaluated. The results showed only minor activity against Staphylococcus aureus. Overall, the study demonstrates the potential method for precipitation and valorization of lignin through the production of LNP with desirable properties.

Performance evaluation of gravity-driven bioreactor (GDB) for simultaneous treatment of black liquor and domestic wastewater.

A lab-scale gravity-driven bioreactor (GDB) was designed and constructed to evaluate the simultaneous treatment of black liquor and domestic wastewater. The GDB was operated with a mixture of black liquor and domestic wastewater at a ratio of 1:1 and maintained at an average organic loading rate of 1235 mg-COD/L-Day. The wastewater was fed to the primary sedimentation tank at a flow rate of approximately 12 mL/min and subsequently passed through serially connected anaerobic and aerobic chambers with the same flow rate. Each wastewater sample was allowed to undergo a hydraulic retention time of approximately 72 h, ensuring effective treatment. The GDB was actively operated for nine samples (W1-W9) at a weekly frequency. The entire process was conducted within the workstation's ambient temperature range of 30-35 °C to sustain microbial activity and treatment efficiency in an open environment. The performance of the GDB was evaluated in terms of various pollution indicators, including COD, BOD5, lignin removal, TDS, TSS, EC, PO43-, SO42-, microbial load (CFU/mL and MPN index), total nitrogen, and color reduction. The results showed that the GDB achieved promising treatment efficiencies: 84.5% for COD, 71.80% for BOD5, 82.8% for TDS, 100% for TSS, 74.71% for E.C., 67.25% for PO43-, 81% for SO42-, and 69.36% for TN. Additionally, about 80% reduction in lignin content and 57% color reduction were observed after the treatment. The GDB substantially reduced microbial load in CFU/mL (77.98%) and MPN (90%). This study marks the first to report on wastewater treatment from two different sources (black liquor and domestic wastewater) using a simple GDB design. Furthermore, it highlights the GDB's potential as a cost-effective, environmentally friendly, and efficient solution for wastewater treatment, with no need for supplementary chemical or physical agents and zero operational costs.

Enhancing the compost maturation of deer manure and corn straw by supplementation via black liquor.

In this paper, the relationship between black liquor and microbial growth, enzymatic secretion and humus formation in composting was studied. The results showed that black liquor inoculation is an effective way to promote fermentation process. After black liquor inoculation, the abundance of Corynebacterium, Aequorivita, and Pedobacter, which have the catalase and oxidase activity, has been significantly increased. The enzymatic activity of alkaline phosphatase, catalase, peroxidase and invertase was 40 mg/(g·24h), 6.5 mg/(g·20 min), 13 100 mg/(g·24h), and 6100 mg/(g·24h) respectively at day 18. Humic acid and fulvic acid concentration was 12 g/kg and 11 g/kg which is higher than that of the treatments of no black liquor inoculation. The results suggested that black liquor inoculation was beneficial to indigenous microorganisms reproduce efficiently, then the secretion of enzymes related to cellulose, hemicellulose, and lipid hydrolysis, and the formation of humic substances.

Waste lignin-based cationic flocculants treating dyeing wastewater: Fabrication, performance, and mechanism.

Lignin is often considered to be a complex polymeric structural material with excellent scalability. Reduced pressure distillation, a novel effective way, was proposed to recover reusable waste lignin from textile degumming black liquor. The structure of the recovered material was determined by Fourier Transform Infrared Spectroscopy (FT-IR), Gel Permeation Chromatography (GPC) and Klason Component Analysis. Recycled lignin (RL) was used as the basis for the synthesis of a cationic recycled lignin-based polymers (CRLM) through graft polymerizing cationic monomer (DMC). The optimum synthesis conditions were obtained by conducting orthogonal experiments using the cationicity as the studied parameter, while selecting pH, DMC/RL, reaction temperature and time as independent variables. Recovery experiments showed that the maximum recovery concentration of RL in the black liquor was 5 g/L, with a purity of approximately 83 %. Orthogonal experiments showed that a low DMC/RL ratio was crucial for the synthesis of flocculants. When the molar ratio of DMC/RL was 3:1, the cationicity of the prepared CRLM was as high as 11.32 %. Zeta potential and decolorization experiments also confirmed the stable decolorization performance of CRLM in three kinds of anionic dye wastewater. The experimental results showed that charge neutralization, chemical bonding forces and auxiliary effects play great role to remove anionic dyes, resulting in 94 %, 89 % and 94.9 % removal against Reactive Red 195 (RR195), Acid Red 18 (AR18) and Direct 168 (DB168) respectively. Therefore, this study demonstrated the potential of using recycled waste lignin as synthesize lignin-based flocculants in the field of printing and dyeing wastewater by treating waste with waste.

Green Phenolic Resins from Oil Palm Empty Fruit Bunch (EFB) Phenolated Lignin and Bio-Oil as Phenol Substitutes for Bonding Plywood.

Lignin is a natural biopolymer with a complex three-dimensional network and it is rich in phenol, making it a good candidate for the production of bio-based polyphenol material. This study attempts to characterize the properties of green phenol-formaldehyde (PF) resins produced through phenol substitution by the phenolated lignin (PL) and bio-oil (BO), extracted from oil palm empty fruit bunch black liquor. Mixtures of PF with varied substitution rates of PL and BO were prepared by heating a mixture of phenol-phenol substitute with 30 wt.% NaOH and 80% formaldehyde solution at 94 °C for 15 min. After that, the temperature was reduced to 80 °C before the remaining 20% formaldehyde solution was added. The reaction was carried out by heating the mixture to 94 °C once more, holding it for 25 min, and then rapidly lowering the temperature to 60 °C, to produce the PL-PF or BO-PF resins. The modified resins were then tested for pH, viscosity, solid content, FTIR, and TGA. Results revealed that the substitution of 5% PL into PF resins is enough to improve its physical properties. The PL-PF resin production process was also deemed environmentally beneficial, as it met 7 of the 8 Green Chemistry Principle evaluation criteria.