CO2 capture using fly ash from coal fired power plant and applications of CO2-captured fly ash as a mineral admixture for concrete.

The utilization of fly ash as a solid sorbent material for CO2 capture via surface adsorption and carbonation reaction was evaluated as an economically feasible CO2 reduction technique. The results show that fly ash from a coal fired power plant can capture CO2 up to 304.7 µmol/g fly ash, consisting of 2.9 and 301.8 µmol/g fly ash via adsorption and carbonation, respectively. The CO2 adsorption conditions (temperature, pressure, and moisture) can affect CO2 capture performance of fly ash. The carbonation of CO2 with free CaO in fly ashes was evaluated and the results indicated that the reaction consumed most of free CaO in fly ash. The fly ashes after CO2 capture were further used for application as a mineral admixture for concrete. Properties such as water requirement, compressive strength, autoclave expansion, and carbonation depth of mortar and paste specimens using fly ash before and after CO2 capture were tested and compared with material standards. The results show that the expansion of mortar specimens using fly ash after CO2 capture was greatly reduced due to the reduction of free CaO content in the fly ash compared to the expansion of specimens using fresh fly ash. There were no significant differences in the water requirement and compressive strength of specimens using fly ash, before and after CO2 capture process. The results from this study can lead to an alternative CO2 capture technique with doubtless utilization of fly ash after CO2 capture as a mineral admixture for concrete.

Influence of Drying Conditions on the Durability of Concrete Subjected to the Combined Action of Chemical Attack and Freeze-Thaw Cycles.

The durability of concrete is critical for the service life of concrete structures, and it is influenced by various factors. This paper investigates the impact of the relative humidity (RH) of the curing environment on the durability of five different concrete types. The aim is to determine a suitable approach for designing concrete that is well-suited for use in the salt lake region of Inner Mongolia. The concrete types comprise ordinary Portland cement (OPC), high-strength expansive concrete (HSEC), high-strength expansive concrete incorporating silica fume, fly ash, and blast furnace slag (HSEC-SFB), steel fiber-reinforced high-strength expansive concrete (SFRHSEC), and high elastic modulus polyethylene fiber-reinforced high-strength expansive concrete (HFRHSEC). All these concrete types underwent a 180-day curing process at three distinct relative humidities (RH = 30%, 50%, and 95%) before being subjected to freeze-thaw cycles in the Inner Mongolia salt lake brine. The curing environment with a 95% RH is referred to as the standard condition. The experimental results reveal that the durability of OPC and HSEC decreases significantly with increasing relative humidity. In comparison with the control sample cured in 95% RH, the maximum freeze-thaw cycles for concrete cured in lower RHs are only 31% to 76% for OPC and 66% to 77% for HSEC. However, the sensitivity of the durability of HSEC-SFB, SFRHSEC, and HFRHSEC to variations in RH in the curing environment diminishes. In comparison with the corresponding reference value, the maximum freeze-thaw cycles for samples cured in dry conditions increase by 14% to 17% for HSEC-SFB and 21% for SFRHSEC. Specifically, the service life of HFRHSEC cured in a low RH is 25% to 46% higher than the reference value. The durability of HSEC-SFB, SFRHSEC, and HFRHSEC has been proven to be appropriate for structures located in the salt lake region of Inner Mongolia.

Preparation and Mechanical Properties of Low Carbon Cementitious Materials with Superfine Cement Reverse Filling High-Volume Mineral Admixtures.

In order to increase the content of mineral admixtures in cement, this study proposes a method for preparing a high-volume mineral admixture cementitious material (HMAC) using superfine cement as a reverse filling material. Firstly, superfine cement is prepared through mechanical grinding. Then, the activity of mineral admixtures (such as slag and fly ash) is enhanced by mechanical grinding, sulfate activation, and alkali activation methods. Meanwhile, the evolution of HMCM from microstructure to macroscopic mechanical behavior is studied by combining a laser particle size analyzer and a scanning electron microscope. Furthermore, the reverse filling mechanism of superfine cement on mineral admixtures under different activation conditions is proposed. Results show that superfine cement can largely improve the utilization rate of cement clinker and the compressive strength of cementitious materials. In the condition that the compressive strength is not lower than that of the control group (without mineral admixture), the content of mineral admixture can be increased to 50%, 70%, and 90% after mechanical grinding, sulfate activation, and alkali activation, respectively. Analysis indicates that the reverse filling effect of superfine cement is the main reason for improving the density of the HMCM.

Chloride Penetration of Recycled Fine Aggregate Concrete under Drying-Wetting Cycles.

Recycled fine aggregate (RFA) produced from concrete waste is commonly used in the construction industry; however, its use for structural concrete members has not been extensively studied. Moreover, its durability in a drying-wetting cycle environment still needs to be examined. In this study, the intrusion process of chloride in concrete under the drying-wetting cycles is experimentally characterized. Chloride penetration tests are carried out on concrete with the incorporation of different RFA replacement rates and mineral admixtures (i.e., fly ash and silica fume). The results show that the chloride penetration of recycled fine aggregate concrete (RFAC) is dependent upon the performance of the concrete itself, while the deterioration of chloride ion erosion resistance is due to the combined action of the replacement rate of RFA and the drying-wetting cycles. The incorporation of RFA degrades the properties of RFAC owing to its drawbacks in the degradation of interfacial properties of RFAC. Exposure to the drying-wetting cycle environment causes the content of free chloride ions in RFAC to increase initially before decreasing with the erosion depth, thereby showing an obvious convection zone and diffusion zone. The incorporation of the mineral admixture can effectively improve the compactness of the concrete microstructure and make concrete less susceptible to chloride ions ingress. RFAC mixed with 15% fly ash and 10% silica fume has a comparable resistance to chloride penetration as a natural aggregate concrete, which is a feasible method for the application of RFA.

Effect of Mineral Admixtures on the Mechanical and Shrinkage Performance of MgO Concrete.

Shrinkage deformation of concrete has been one of the difficulties in the process of concrete performance research. Cracking of concrete caused by self-shrinkage and temperature-drop shrinkage has become a common problem in the concrete world, and cracking leads to a decrease in the durability of concrete and even a safety hazard. Mineral admixtures, such as fly ash and mineral powder, are widely used to improve the temperature drop shrinkage of mass concrete; fly ash can reduce the temperature rise of concrete while also reducing the self-shrinkage of concrete, there are different results on the effect of mineral powder on the self-shrinkage of concrete, but the admixture of fly ash will reduce the strength of concrete, and mineral admixtures have an inhibitory effect on the shrinkage compensation effect of MgO expander(MEA). The paper investigates the effect of mineral admixtures on the mechanical and deformation properties of C50 mass concrete with a MgO expander(MEA), aiming to determine the proportion of C50 mass concrete with good anti-cracking properties under working conditions. The experiments investigated the effect of fly ash admixture, mineral powder admixture and MgO expander admixture on the compressive strength and deformation of concrete under simulated working conditions of variable temperature and analyzed the effect of hydration of magnesite in MgO expander and pore structure of cement paste on deformation. The following main conclusions were obtained: 1. When the concrete compounded with mineral admixture was cured under variable temperature conditions, the compounded 30% fly ash and mineral powder decreased by 4.3%, 6.0% and 8.4% at 7d age, and the compounded 40% fly ash and mineral powder decreased by 3.4%, 2.8% and 2.3% at 7d age, respectively. The incorporation of MEA reduced the early compressive strength of concrete; when the total amount of compounding remained unchanged, the early compressive strength of concrete was gradually smaller as the proportion of compounding decreased. 2. The results of concrete deformation showed that when the temperature rose, the concrete expanded rapidly, and when the temperature dropped, the concrete also showed a certain shrinkage, and the deformation of concrete basically reached stability at 18d. 3. The compounding of 30% fly ash and mineral powder As the compounding ratio decreases, the deformation of concrete increases, and the 28d deformation of concrete with a compounding ratio of 2:1 is 280 × 10-6, while the final stable deformation of concrete with a compounding ratio of 2:1 in compounding 40% fly ash and mineral powder is the largest, with a maximum value of 230 × 10-6, respectively. Overall, the concrete with a total compounding of 30% and a compounding ratio of 2:1 has the best shrinkage resistance performance.

A Research on Durability Degradation of Mineral Admixture Concrete.

In order to study the degradation laws and mechanisms of admixture concretes with single-added SO42- and composite of Mg2+ and SO42-, respectively, the durability tests were conducted on three types of mineral admixture concretes (concretes with single-added metakaolin (MK), single-added ultra-fine fly ash (UFA), and composite of metakaolin and ultra-fine fly ash (MF), and one reference concrete. In these tests, the 10% Na2SO4 solution and the 10% MgSO4 solution were used as the erosion medium, and the drying-wetting circle method was applied. It can be seen from the compressive tests and grey relational analysis that the MK admixture can improve the anti-Na2SO4-erosion capability of the concrete significantly, but weaken its anti-MgSO4-erosion capability; the UFA admixture can improve both the anti-Na2SO4-erosion and the anti-MgSO4-erosion capability of the concrete; and the composite admixture has superimposed effects and can enhance erosion resistance against these two erosion mediums. The phase composition and the changes of the macro morphology and the micro structure during the erosion process caused by mono sulfate ions and complex ions has been observed through X-ray diffraction (XRD), FTIR spectrum (FTIR), and scanning electron microscope (SEM), based on which it was determined that the erosion of single-added SO42- ions can produce erosive outputs of ettringite, gypsum, and mirabilite in the concrete, and cause corner scaling or deformation. Mg2+ and SO42- reacted in the concrete and produced brucite, M-S-H, ettringite, and gypsum, etc. The erosion of complex ions can cause scaling of the cement mortar and aggregate from the surface or the desquamation of corners.

Research on Curing Water Demand of Cementing Material System Based on Hydration Characteristics.

The performance of cover concrete is acknowledged as a major factor governing the degradation of concrete structures. Curing plays a vital role in the development of concrete durability. The effects of different water-binder ratios and mineral admixtures on the curing water demand of concrete were studied by the surface water absorption test. Combined with the characteristics of the hydration heat and chemically bound water of the composition cementing material system, the law of variation for curing water demand was analyzed. The results show that the addition of mineral admixtures can reduce the early hydration rate and hydration exothermic characteristics, and the hydration degree decreases with the increase of mineral admixtures. Due to the filling effect and active effect, the addition of fly ash (FA) and ground granulated blast slag (GGBS) reduces the curing water demand. The curing water demand of cover concrete decreases with the increase of mineral admixture content, and the curing water demand of pure water is the maximum and that of mix FA and GGBS is the minimum. Moreover, there is a strong correlation between the cumulative curing water demand and the chemically bound water content, indicating that the power of water migration mainly comes from the hydration activity of the cementing material system. The results provide a theoretical basis for the fine control of a concrete curing system.

Evaluation of Autogenous Healing in Flexural Mortar Members by Chloride Ion Penetration Resistance.

In this study, we investigated the effects of mineral admixtures on the autogenous healing of flexural mortar members through a chloride ion penetration test. The mineral admixtures used were ground granulated blast-furnace slag (GGBS), fly ash, silica fume (SF), clinker binder, and clinker sand. Through a four-point bending test, a crack of approximately 100 µm was induced at the bottom of the flexural mortar member, and the chloride ion penetration depth through the crack was measured to evaluate the self-healing performance. Additionally, we analyzed the correlation between the self-healing performances, which was measured through water flow and water absorption tests. The experimental results showed that the chloride ion penetration depth decreased due to crack healing, and the self-healing performance of the GGBS and SF was the highest. It was found that the subtle change in the self-healing performance was more accurately evaluated by the chloride ion penetration test.

Early-Age Mechanical Characteristics and Microstructure of Concrete Containing Mineral Admixtures under the Environment of Low Humidity and Large Temperature Variation.

The application of concrete containing mineral admixtures was attempted in Northwest China in this study, where the environment has the characteristics of low humidity and large temperature variation. The harsh environment was simulated by using an environmental chamber in the laboratory and four types of concrete were prepared, including ordinary concrete and three kinds of mineral admixture concretes with different contents of fly ash and blast-furnace slag. These concretes were cured in the environmental chamber according to the real curing conditions during construction. The compression strength, fracture properties, SEM images, air-void characteristics, and X-ray diffraction features were researched at the early ages of curing before 28 d. The results showed that the addition of fly ash and slag can improve the compression strength and fracture properties of concrete in the environment of low humidity and large temperature variation. The optimal mixing of mineral admixture was 10% fly ash and 20% slag by replacing the cement in concrete, which can improve the compression strength, initial fracture toughness, unstable fracture toughness, and fracture energy by 23.9%, 25.2%, 45.3%, and 22.6%, respectively, compared to ordinary concrete. Through the analysis of the microstructure of concrete, the addition of fly ash and slag can weaken the negative effects of the harsh environment of low humidity and large temperature variation on concrete microstructure and cement hydration.

Experimental study of pore characteristics and radon exhalation of uranium tailing solidified bodies in acidic environments.

The pore characteristics and radon exhalation of uranium tailings solidified in an acid environment were investigated in this study. Tailings from the beach of a uranium tailing reservoir in the acid rain area of Central China were selected as samples and solidified with cement, slag powder (GGBS), metakaolin (MK), or slag powder and metakaolin (GM), then immersed in simulated acid rain solution for 60 days. The transverse relaxation time T2 distribution and porosity of each solidified sample before and after immersion were measured by nuclear magnetic resonance (NMR) and the cumulative radon concentration before and after immersion was measured by a RAD7 radon meter. The experimental results show that the nuclear magnetic resonance T2 distribution curve shifts to the left, the peak amplitude decreases, and the pores in the sample gradually shrink as the admixture content increases. The porosity and radon exhalation rate of solidified samples also appear to decrease gradually as admixture content increases; a quadratic function relationship was observed between porosity and radon exhalation rate. The pore size and effective pore volume of solidified samples increase as immersion time increases, while the radon exhalation rate increases and the pore volume gradually increases. The results of this study may provide a sound theoretical basis for the solidification treatment of uranium tailings in engineering practice.

Dynamic leaching behavior of geogenic As in soils after cement-based stabilization/solidification.

Cement-based stabilization/solidification (S/S) is a practical treatment approach for hazardous waste with anthropogenic As sources; however, its applicability for geogenic As-containing soil and the long-term leaching potential remain uncertain. In this study, semi-dynamic leaching test was performed to investigate the influence of S/S binders (cement blended with fuel ash (FA), furnace bottom ash (FBA), or ground granulated blast furnace slag (GGBS)) on the long-term leaching characteristics of geogenic As. The results showed that mineral admixtures with higher Ca content and pozzolanic activity were more effective in reducing the leached As concentrations. Thus, cement blended with FBA was inferior to other binders in suppressing the As leaching, while 20% replacement of ordinary Portland cement by GGBS was considered most feasible for the S/S treatment of As-containing soils. The leachability of geogenic As was suppressed by the encapsulation effect of solidified matrix and interlocking network of hydration products that were supported by scanning electron microscopy (SEM), X-ray diffraction (XRD), and X-ray photoelectron spectroscopy (XPS) results. The long-term leaching of geogenic As from the monolithic samples was diffusion-controlled. Increasing the Ca content in the samples led to a decrease in diffusion coefficient and an increase in feasibility for "controlled utilization" of the S/S-treated soils.

Effects of Leaching Behavior of Calcium Ions on Compression and Durability of Cement-Based Materials with Mineral Admixtures.

Leaching of calcium ions increases the porosity of cement-based materials, consequently resulting in a negative effect on durability since it provides an entry for aggressive harmful ions, causing reinforcing steel corrosion. This study investigates the effects of leaching behavior of calcium ions on the compression and durability of cement-based materials. Since the parameters influencing the leaching behavior of cement-based materials are unclear and diverse, this paper focuses on the influence of added mineral admixtures (fly ash, slag and silica fume) on the leaching behavior of calcium ions regarding compression and durability of cemented-based materials. Ammonium nitrate solution was used to accelerate the leaching process in this study. Scanning electron microscopy, X-ray diffraction analysis, and thermogravimetric analysis were employed to analyze and compare the cement-based material compositions prior to and after calcium ion leaching. The experimental results show that the mineral admixtures reduce calcium hydroxide quantity and refine pore structure through pozzolanic reaction, thus enhancing the compressive strength and durability of cement-based materials.