Electrospun PVB/AVE NMs as mask filter layer for win-win effects of filtration and antibacterial activity.

The COVID-19 pandemic has caused serious social and public health problems. In the field of personal protection, the facial masks can prevent infectious respiratory diseases, safeguard human health, and promote public safety. Herein, we focused on preparing a core filter layer for masks using electrospun polyvinyl butyral/apocynum venetum extract nanofibrous membranes (PVB/AVE NMs), with durable interception efficiency and antibacterial properties. In the spinning solution, AVE acted as a salt to improve electrical conductivity, and achieve long-lasting interception efficiency with adjustable pore size. It also played the role of an antibacterial agent in PVB/AVE NMs to achieve win-win effects. The hydrophobicity of PVB-AVE-6% was 120.9° whereas its filterability reached 98.3% when the pressure drop resistance was 142 Pa. PVB-AVE-6% exhibited intriguing properties with great antibacterial rates of 99.38% and 98.96% against S. aureus and E. coli, respectively. After a prolonged usability test of 8 h, the filtration efficiency of the PVB/AVE masks remained stable at over 97.7%. Furthermore, the antibacterial rates of the PVB/AVE masks on S. aureus and E. coli were 96.87% and 96.20% respectively, after using for 2 d. These results indicate that PVB/AVE NMs improve the protective performance of ordinary disposable masks, which has certain application in air filtration.

The 0-3 Lead Zirconate-Titanate (PZT)/Polyvinyl-Butyral (PVB) Composite for Tactile Sensing.

In this study, a 0-3 piezoelectric composite based on lead zirconate-titanate (PZT)/polyvinyl-butyral (PVB) was fabricated and characterized for its potential application in tactile sensing. The 0-3 composite was developed to incorporate the advantages of both ceramic and polymer. The paste of 0-3 PZT-PVB composite was printed using a conventional screen-printing technique on alumina and mylar substrates. The thickness of the prepared composite was approximately 80 µm. After printing the top electrode of the silver paste, 10 kV/mm of DC field was applied at 25 °C, 120 °C, and 150 °C for 10 min to align the electric dipoles in the composite. The piezoelectric charge coefficient of d33 and the piezoelectric voltage coefficient of g33 were improved by increasing the temperature of the poling process. The maximum values of d33 and g33 were 14.3 pC/N and 44.2 mV·m/N, respectively, at 150 °C. The sensor's sensitivity to the impact force was measured by a ball drop test. The sensors showed a linear behavior in the output voltage with increasing impact force. The sensitivity of the sensor on the alumina and mylar substrates was 1.368 V/N and 0.815 V/N, respectively. The rising time of the sensor to the finger touch was 43 ms on the alumina substrate and 35 ms on the mylar substrate. Consequently, the high sensitivity and fast response time of the sensor make the 0-3 PZT-PVB composite a good candidate for tactile sensors.

Recent advances in process engineering and upcoming applications of metal-organic frameworks.

Progress in metal-organic frameworks (MOFs) has advanced from fundamental chemistry to engineering processes and applications, resulting in new industrial opportunities. The unique features of MOFs, such as their permanent porosity, high surface area, and structural flexibility, continue to draw industrial interest outside the traditional MOF field, both to solve existing challenges and to create new businesses. In this context, diverse research has been directed toward commercializing MOFs, but such studies have been performed according to a variety of individual goals. Therefore, there have been limited opportunities to share the challenges, goals, and findings with most of the MOF field. In this review, we examine the issues and demands for MOF commercialization and investigate recent advances in MOF process engineering and applications. Specifically, we discuss the criteria for MOF commercialization from the views of stability, producibility, regulations, and production cost. This review covers progress in the mass production and formation of MOFs along with future applications that are not currently well known but have high potential for new areas of MOF commercialization.

Adhesive and Magnetic Properties of Polyvinyl Butyral Composites with Embedded Metallic Nanoparticles.

Magnetic metallic nanoparticles (MNPs) of Ni, Ni82Fe18, Ni50Fe50, Ni64Fe36, and Fe were prepared by the technique of the electrical explosion of metal wire. The average size of the MNPs of all types was in the interval of 50 to 100 nm. Magnetic polymeric composites based on polyvinyl butyral with embedded metal MNPs were synthesized and their structural, adhesive, and magnetic properties were comparatively analyzed. The interaction of polyvinyl butyral (supplied as commercial GE cryogenic varnish) with metal MNPs was studied by microcalorimetry. The enthalpy of adhesion was also evaluated. The positive values of the enthalpy of interaction with GE increase in the series Ni82Fe18, Ni64Fe36, Ni50Fe50, and Fe. Interaction of Ni MNPs with GE polymer showed the negative change in the enthalpy. No interfacial adhesion of GE polymer to the surface of Fe and permalloy MNPs in composites was observed. The enthalpy of interaction with GE polymer was close to zero for Ni95Fe5 composite. Structural characterization of the GE/Ni composites with the MNPs with the lowest saturation magnetization confirmed that they tended to be aggregated even for the materials with lowest MNPs concentrations due to magnetic interaction between permalloy MNPs. In the case of GE composites with Ni MNPs, a favorable adhesion of GE polymer to the surface of MNPs was observed.

A Flexible Temperature Sensor Array with Polyaniline/Graphene-Polyvinyl Butyral Thin Film.

Thermal-resistance temperature sensors generally employ temperature-sensitive materials as active layers, which are always deposited on a flexible substrate to improve flexibility. Such a temperature sensor is usually integrated in wearable devices with other sensors, such as pressure sensors and stretchable sensors. In prior works, the temperature and pressure sensors are usually located in different layers in a multifunction sensor, which results in a complicated fabrication process, as well as a large thickness of devices. Meanwhile, many temperature sensors are based on large areas of non-transparent materials, leading to difficulties in integrating display applications. In this paper, we demonstrate a flexible temperature sensor based on polyaniline/graphene (GPANI)-polyvinyl butyral (PVB) thin film and indium tin oxides (ITO)- polyethylene terephthalate (PET) substrates. The GPANI particles embedded in PVB film not only contribute to temperature detection, but also response to external pressures, due to weak deformations. In addition, the thin composite film (2.7 µm) highly improved the transparency. By optimizing the device structure, the sensor integrates temperature and pressure detection into one single layer, which shows a wide temperature range of 25-80 °C, a pressure range of 0-30 kPa, and a high transparency (>80%). The temperature sensor offers great potential for applications in emerging wearable devices and electronic skins.

RuO₂ pH Sensor with Super-Glue-Inspired Reference Electrode.

A pH-sensitive RuO₂ electrode coated in a commercial cyanoacrylate adhesive typically exhibits very low pH sensitivity, and could be paired with a RuO₂ working electrode as a differential type pH sensor. However, such sensors display poor performance in real sample matrices. A pH sensor employing a RuO₂ pH-sensitive working electrode and a SiO₂-PVB junction-modified RuO₂ reference electrode is developed as an alternative high-performance solution. This sensor exhibits a performance similar to that of a commercial glass pH sensor in some common sample matrices, particularly, an excellent pH sensitivity of 55.7 mV/pH, a hysteresis as low as 2.7 mV, and a drift below 2.2 mV/h. The developed sensor structure opens the way towards the development of a simple, cost effective, and robust pH sensor for pH analysis in various sample matrices.

Polyvinyl Butyral Loading with Combined Repellents Showed Effective Protection Against Leech Bites in Diverse Situations.

Background: Leech bites have long been a persistent problem for individuals engaged in outdoor activities, particularly in environments such as moors, jungles, and grasslands. Methods to prevent leech bites are anecdotal and individual, highlighting the need for the development of universal and effective repellent formulations. This study developed a novel approach for repelling leeches using combined repellent agents and a film-forming material (polyvinyl butyral), to enhance efficiency in multi-scenario applications. Material and methods: This study demonstrates that citronellal, icaridin and DDAC (didecyl dimethyl ammonium chloride) showcasing active avoidance and contact toxicity on leeches. the optimized repellent formulation (MSRS, containing citronellal, icaridin and DDAC as repellent agents) enables specific sustained release properties of constituents in both air and water conditions. Results: MSRS could effectively achieve the purposes of "proactive repelling", "contact repelling", and "bite detaching". The effectiveness could last for several hours. Additionally, the hydrophobic polyvinyl butyral membrane reduced the transdermal absorption of repellent agents. Moreover, the formulation is biocompatible and environmentally friendly. Conclusions: This study provides a new feasible strategy for the prevention and removal of leech bites.

Cr-Free Anticorrosive Primers for Marine Propeller Applications.

Marine propellers work under severe service conditions, where they commonly suffer from mechanical, electrochemical, and biological corrosion damage. The major mechanical corrosion involves cavitation, erosion, and impingement corrosion. On the other hand, the major electrochemical corrosion involves galvanic corrosion and electrolysis. As a result, consideration of both desired mechanical and electrochemical properties is necessary when designing a marine propeller coating. In this study, a PVB (polyvinyl butyral) and an epoxy coating were formulated without corrosion inhibitors to investigate the desired coating properties for marine propeller applications. The two coatings were compared with a Cr-containing commercial marine propeller coating to investigate the advantages and disadvantages of using PVB and epoxy for marine propeller coatings. It was found that it is desirable for marine propeller coatings to be flexible to avoid cracking and flaking; to be able to withstand high pH in order to resist cathodic disbondment (electrolysis); to have adequate primer-substrate adhesion; and, ideally, to be able to self-heal when the coating is damaged (cavitation). It was found that the PVB-ZO coating has more desirable properties, and introducing self-healing properties could be one of the options for further optimization in the future.

Calibration of Thermal Viscoelastic Material Models for the Dynamic Responses of PVB and SG Interlayer Materials.

Laminated glass interlayer materials polyvinyl butyral (PVB) and SentryGlas® (SG, kuraray, Houstan, TX, USA) exhibit thermal viscoelastic behavior under dynamic tensile loading. Significant temperature and strain rate effects on the behavior of these interlayer materials pose a challenge for accurately modeling the dynamic response of laminated glass. Many researchers have simplified their approaches by modeling the response of the interlayer material using a bilinear approximation or established hyperelastic models. However, temperature and strain rate effects can be captured using the three-network viscoplastic (TNV) model. Therefore, the objective of this study is to calibrate material models for the thermal viscoelastic dynamic responses of PVB and SG interlayer materials. Uniaxial tensile tests were performed at strain rates of 2, 20, and 45 s-1 and temperatures of 0, 23, and 60 °C, and material models were calibrated using the experimental data. Finite element analysis using the calibrated material models successfully predicted the dynamic responses of PVB and SG under the experimental test conditions within a 10% error margin. This suggests that the calibrated models using the TNV model represent significant improvements over existing approaches to modeling the dynamic response of laminated glass. Similar procedures can be applied to other thermoplastics, laying the groundwork for establishing a standard calibration guide.

Damage Resistance of Kevlar® Fabric, UHMWPE, PVB Multilayers Subjected to Concentrated Drop-Weight Impact.

The impact resistance of layered polymer structures using polyvinyl butyral (PVB) in combination with Kevlar® fabric and ultra-high molecular weight polyethylene (UHMWPE) were fabricated and tested. Methods of wet impregnation and hot-press impregnation and consolidation of fabric with PVB and UHMWPE were used to manufacture multilayer constructs. All sandwich constructs were fixed to the surface of ballistic clay and subject to a free drop-weight test with a conical impactor having a small contact area. All tests were made at the same impact energy of 9.3 J and velocity of 2.85 m/s. The change in the resistance force was recorded using a piezoelectric force sensor at the time intervals of 40 µs. Using experimental force-time history, the change in the impactor's velocity, the depth of impactor penetration, the energy transformation at various stages of impactor interaction with the sample, and other parameters were obtained. Three indicators were considered as the main criteria for the effectiveness of a sample's resistance to impact: (1) minimum deformation, bulging, of the panel backside at the moment of impact, (2) minimum absorption of impact energy per areal density, and (3) minimal or, better yet, no destruction of structural integrity. Under the tested conditions, the rigid Kevlar-PVB-Kevlar sandwich at the frontside and relatively soft but flexible UHMWPE-Kevlar-UHMWPE layers in the middle helped to localize and absorb impact energy, while the backside Kevlar-PVB-Kevlar sandwich minimized local bulging providing the best overall performance. The front layer damage area was very shallow and less than two impactor tip diameters. The backside bulging was also less than in any other tested configurations.

An Integrated Characterization Strategy on Board for Recycling of poly(vinyl butyral) (PVB) from Laminated Glass Wastes.

Polyvinyl butyral (PVB) is widely used as an interlayer material in laminated glass applications, mainly in the automotive industry, but also for construction and photovoltaic applications. Post-consumed laminated glass is a waste that is mainly landfilled; nevertheless, it can be revalorized upon efficient separation and removal of adhered glass. PVB interlayers in laminated glass are always plasticized with a significant fraction in the 20-40% w/w range of plasticizer, and they are protected from the environment by two sheets of glass. In this work, the aim is to develop a thorough characterization strategy for PVB films. Neat reference PVB grades intended for interlayer use are compared with properly processed (delaminated) post-consumed PVB grades from the automotive and construction sectors. Methods are developed to open opportunities for recycling and reuse of the latter. The plasticizer content and chemical nature are determined by applying well-known analytical techniques, namely, FT-IR, TGA, NMR. The issue of potential aging during the life cycle of the original laminated material is also addressed through NMR. Based on the findings, a sensor capable of directly sorting PVB post-consumer materials will be developed and calibrated at a later stage.

Dielectric and Viscoelastic Behavior of Polyvinyl Butyral Films.

Dielectric and thermal properties of polyvinyl butyral (PVB) were studied in this work, using dynamic electrical analysis (DEA) at frequencies from 100 Hz to 1 MHz and temperatures from 293 K to 473 K. Two electrical relaxation processes were investigated: glass transition and interfacial polarization. Above the glass transition temperature (~343 K), interfacial polarization dominates conductive behavior in polyvinyl butyral. The framework of the complex electric modulus was used to obtain information about interfacial polarization. The viscoelastic behavior was analyzed through dynamic mechanical analysis (DMA), where only the mechanical manifestation of the glass transition is observed. The experimental results from dielectric measurements were analyzed with fractional calculus, using a fractional Debye model with one cap-resistor. We were successful in applying the complex electric modulus because we had a good correlation between data and theoretical predictions. The fractional order derivative is an indicator of the energy dissipated in terms of molecular mobility, and the calculated values close to 1 suggest a conductive behavior at temperatures above the glass transition temperature of PVB.

Nanofiber-Based Odor-Free Medical Mask Fabrication Using Polyvinyl Butyral and Eucalyptus Anti Odor Agent.

Following the 2020 COVID-19 worldwide outbreak, many countries adopted sanitary and safety measures to safeguard public health such as wearing medical face mask. While face masks became a necessity for people, disadvantages impede their long period wearing such as uncomfortable breathability and odor. The intermediate layer of the medical face mask is composed of porous non-woven fabric to block external particles while maintaining breathability. To overcome aforementioned limitation, this study uses electrospinning to design and fabricate odorless face masks via the use of aromatic oil. Eucalyptus essential oil is encapsulated through mixing and layer-by-layer by hydrophobic polyvinyl butyral and further used to fabricate the medical mask intermediate layer. We found that adding 0.2 g of eucalyptus into polyvinyl butyral fabric through mixing results in the deodorization rate of 80% after 2 h, with fabric thickness of 440.9 µm, and melt-blown non-woven fabric thickness of 981.7 µm. The Particle Filtration Efficiency of 98.3%, Bacterial Filtration Efficiency above 99.9%, and the differential pressure of 4.7 mm H2O/cm2 meet the CNS 14774 standard on medical face masks. Therefore, this study successfully proved that this type of masks' middle layer not only effectively protects against coronavirus, but also provides better scents and makes it more comfortable for consumers.

Selection of Conditions in PVB Polymer Dissolution Process for Laminated Glass Recycling Applications.

Polyvinyl(butyral) (PVB) post-production waste collected from the windshields of end-of-life vehicles and post-consumer building laminated glass are valuable polymeric materials that can be reused. Every year, large amounts of PVB waste are still being buried in landfills owing to a lack of appropriate recycling techniques. Before reuse, PVB should be thoroughly cleaned of solid contaminants such as glass dust, fused heating wires, and other waste polymers, metals, and ceramics. This can be done by polymer dissolution and filtration. In this study, we propose the purification of PVB from contamination by dissolving the post-consumer polymeric materials into single and binary organic solvents. As part of the experimental work, measurements and optimization of the dissolution time of PVB were performed. PVB dissolves faster when a binary solvent (2-propanol + ethyl acetate) than pure 2-propanol is used. From the point of view of the practical application of PVB solutions, measurements of density and dynamic viscosity as a function of PVB concentration and temperature were performed. The PVB solutions obtained in this work can be widely used as glues for glass, ceramics, metal, impregnating, and insulating materials or as paint additives that are entirely transparent for visible light and to block UV rays.

Verification of Fatigue Damage and Prognosis Related to Degradation of Polymer-Ceramic.

Statistically, road accidents involving pedestrians occur in the autumn and winter months, when outdoor temperatures reach -30 °C. The research presented in this paper investigates the impact of a pedestrian's head on laminated windscreen, taking into account the effects of external temperature, heating of the windscreen from the inside, and fatigue of the glass. The automotive laminated windscreen under study is made from two layers of glass and a Polyvinyl Butyral (PVB) resin bonding them together. PVB significantly changes its properties with temperature. The Finite Element Method (FEM) simulations of a pedestrian's head hitting the windscreen of an Opel Astra II at <-30 °C, +20 °C> were performed. The obtained Head Injury Criterion (HIC) results revealed an almost twofold decrease in safety between +20 °C and -20 °C. The same test was then performed taking into account the heating of the windscreen from the inside and the fatigue of the glass layers. Surprisingly, the highest HIC value of all the cases studied was obtained at -30 °C and heating the windscreen. The nature of safety changes with temperature variation is different for the cases of heating, non-heating, and fatigue of glass layers. Glass fatigue increases pedestrian safety throughout the temperature range analysed.

Carbothermal Reduction Synthesis of Aluminum Nitride from Al(OH)3/C/PVB Slurries Prepared by Three-Roll Mixing.

Polyvinyl butyral (PVB) was used in the Al(OH)3/carbon black/ethanol slurries by the three-roll mixing to prepare AlN powder using the carbothermal reduction-nitridation (CRN) process in the experiments. The effects of PVB addition on the synthesis of AlN powder were studied by viscosity, tap density, XRD, SEM and TG measurements. The results showed that the PVB layer covering on the surface of Al(OH)3 particles reduced the viscosity of Al(OH)3/carbon/ethanol slurry and increased the dispersion homogeneity of Al(OH)3/carbon raw powder. The tap densities of the Al(OH)3/carbon mixtures after three-roll milling could be increased with the increase in PVB addition. In the CRN process, most of the PVB covering Al(OH)3 particles evaporated and supplied the passage for nitrogen removal to the particles. Based on the experimental data, the role of PVB on the mixing and CRN process was discussed.

Novel Polyvinyl Butyral/Monoacylglycerol Nanofibrous Membrane with Antifouling Activity.

Monoacylglycerols (MAGs) have proven of great interest to the foodstuffs industry due to the promising antibacterial activity they show for controlling microbial contamination. Prior to this paper, this antibacterial agent had not been incorporated in a nanofibrous membrane. This study details convenient fabrication of nanofibrous membranes based on polyvinyl butyral (PVB) containing various concentrations of monocaprin (MAG 10) by an electrospinning process. Increasing the concentration of MAG 10 caused differences to appear in the shape of the nanofibers, in addition to which the level of wettability was heightened. Besides exhibiting antibacterial properties, the functional membranes demonstrated especially good antifouling activity. The novel and efficient nanofibrous membranes described have the potential to find eventual application in medical or environmental fields.

Tensile Strength and Moisture Absorption of Sugar Palm-Polyvinyl Butyral Laminated Composites.

Natural fiber reinforced composites have had a great impact on the development of eco-friendly industrial products for several engineering applications. Sugar palm fiber (SPF) is one of the newly found natural fibers with limited experimental investigation. In the present work, sugar palm fiber was employed as the natural fiber reinforcement. The composites were hot compressed with polyvinyl butyral (PVB) to form the structure of laminated composites and then were subjected to tensile testing and moisture absorption. The maximum modulus and tensile strength of 0.84 MPa and 1.59 MPa were registered for samples PVB 80-S and PVB 70-S, respectively. Subsequently, the latter exhibited the highest tensile strain at a maximum load of 356.91%. The moisture absorption test revealed that the samples exhibited better water resistance as the proportion of PVB increased relative to the proportion of SPF due to the remarkable hydrophobic property of PVB in comparison with that of SPF.

Experimental and Numerical Study of Viscoelastic Properties of Polymeric Interlayers Used for Laminated Glass: Determination of Material Parameters.

An accurate material representation of polymeric interlayers in laminated glass panes has proved fundamental for a reliable prediction of their response in both static and dynamic loading regimes. This issue is addressed in the present contribution by examining the time-temperature sensitivity of the shear stiffness of two widely used interlayers made of polyvinyl butyral (TROSIFOL BG R20) and ethylene-vinyl acetate (EVALAM 80-120). To that end, an experimental program has been executed to compare the applicability of two experimental techniques, (i) dynamic torsional tests and (ii) dynamic single-lap shear tests, in providing data needed in a subsequent calibration of a suitable material model. Herein, attention is limited to the identification of material parameters of the generalized Maxwell chain model through the combination of linear regression and the Nelder-Mead method. The choice of the viscoelastic material model has also been supported experimentally. The resulting model parameters confirmed a strong material variability of both interlayers with temperature and time. While higher initial shear stiffness was observed for the polyvinyl butyral interlayer in general, the ethylene-vinyl acetate interlayer exhibited a less pronounced decay of stiffness over time and a stiffer response in long-term loading.

Orthogonal Templating Control of the Crystallisation of Poly(ε-Caprolactone).

The crystal growth of poly(ε-caprolactone) can be very effectively directed through the use of small amounts of dibenzylidene sorbitol in conjunction with modest flow fields to yield extremely high levels of the preferred polymer crystal orientation. We show that by introducing small quantities of a terpolymer, based on polyvinyl butyral we can switch the symmetry axis of the final lamellar orientation from parallel to perpendicular to the melt flow direction. During shear flow of the polymer melt, the dibenzylidene sorbitol forms highly extended nanoparticles which adopt a preferred alignment with respect to the flow field and on cooling, polymer crystallisation is directed by these particles. The presence of the terpolymer, based on polyvinyl butyral, limits the aspect ratio of the dibenzylidene sorbitol (DBS) particles, such that the preferred orientation of the particles in the polymer melt changes from parallel to normal to the flow direction. The alignment of lamellar crystals perpendicular to the flow direction has important implications for applications such as scaffolds for tissue engineering and for barrier film properties.