Influence of thread design on bioabsorbable interference screw insertion torque during retrograde fixation of a soft-tissue graft in synthetic bone.

PURPOSE: Bioabsorbable interference screw design may influence biomechanical characteristics. This study compared the insertion torque and load at failure characteristics of 2 types of screws during retrograde fixation of a soft-tissue graft. TYPE OF STUDY: Biomechanical study. METHODS: Eight matched pairs of doubled 100-mm long tibialis anterior allografts were prepared and fixed in appropriately sized tunnels created in 10 lb/ft 3 (0.16 g/cm3) dense synthetic bone blocks using screws of similar length and root and thread diameter designed with either a large buttress thread with a smaller taper or small buttress thread with a larger taper. Insertion torque was measured at one-third, two-thirds, and full screw insertion. After the graft fixation constructs were mounted in a servohydraulic-testing device with the loading axis aligned directly with the tunnel and preloaded to 25 N, they were cycled 3 times from 0 to 50 N, and then subjected to a 20 mm/minute traction force to failure. RESULTS: All constructs failed by graft slippage past the screw. Mean maximum load at failure (360.5 +/- 68 N v 341.6 +/- 58 N, P = .2) and stiffness (63.6 +/- 16 N/mm 2 v 66.4 +/- 14 N/mm 2 , P = .89) was similar between constructs fixed with a large buttress thread small-taper screw and small buttress thread large-taper screw, respectively. The small buttress thread screw with a large taper displayed greater mean insertion torque at one-third insertion (4.1 +/- 0.57 in-lb v 3.2 +/- 0.49 in-lb, P = .03), whereas the large buttress thread screw with a small taper displayed greater mean insertion torque at full insertion (11.1 +/- 0.74 in-lb v 9.4 +/- 1.3 in-lb, P = .012). Mean differences were not observed at two-thirds screw insertion (P = .12). CONCLUSIONS: Large buttress thread small-taper screws displayed biomechanical fixation characteristics comparable to small buttress thread large-taper screws. CLINICAL RELEVANCE: Given reports of superior screw-graft-bone tunnel contact area, these biomechanical results suggest that use of a large buttress screw with a small taper may be preferable for retrograde soft-tissue graft fixation.