Silane Coatings for Corrosion and Microbiologically Influenced Corrosion Resistance of Mild Steel: A Review.

Mild steel continues to be the most extensively used construction material in several industries and constructions. However, corrosion of mild steel in aggressive environments is a major concern. Under the tremendously increasing demand for improving the coatings strategies because of the environmental concerns due to some of the traditional coatings, silane pre-treatments have been emerging as one of the effective solutions, among other strategies. Different approaches, such as adding particles of metal oxide (such as SiO2, ZrO2, Al2O3, TiO2 and CeO2), incorporating plant extracts and impregnating 2D materials into the coatings, have been employed for durable corrosion resistance, including for mitigating enhanced corrosion due to the presence of bacteria. This review discusses the critical mechanistic features of silane coatings such as the role of hydrolysis and condensation in the bonding of silanes with metal surfaces. The factors that influence the performance of the silane coatings for corrosion resistance of mild steel are discussed. In particular, this review provides insight into silane coatings for mitigating microbiologically influenced corrosion (MIC) of mild steel.

Modification of Polyethersulfone Ultrafiltration Membrane Using Poly(terephthalic acid-co-glycerol-g-maleic anhydride) as Novel Pore Former.

In this research, poly terephthalic acid-co-glycerol-g-maleic anhydride (PTGM) graft co-polymer was used as novel water-soluble pore formers for polyethersulfone (PES) membrane modification. The modified PES membranes were characterized to monitor the effect of PTGM content on their pure water flux, hydrophilicity, porosity, morphological structure, composition, and performance. PTGM and PES/PTGM membranes were characterized by field emission scanning electron microscopy (FESEM), Fourier-transform infrared spectroscopy (FTIR), and contact angle (CA). The results revealed that the porosity and hydrophilicity of the fabricated membrane formed using a 5 wt.% PTGM ratio exhibited an enhancement of 20% and 18%, respectively. Similarly, upon raising the PTGM ratio in the casting solution, a more porous with longer finger-like structure was observed. However, at optimum PTGM content (i.e., 5%), apparent enhancements in the water flux, bovine serum albumin (BSA), and sodium alginate (SA) retention were noticed by values of 203 L/m2.h (LMH), 94, and 96%, respectively. These results illustrated that the observed separation and permeation trend of the PES/PTGM membrane may be a suitable option for applications of wastewater treatment. The experimental results suggest the promising potential of PTGM as a pore former on the membrane properties and performance.

Durability of Fibre Reinforced Polymers in Exposure to Dual Environment of Seawater Sea Sand Concrete and Seawater.

The consequence of exposure to the dual environment of seawater sea sand concrete (SWSSC) on the inner surface and seawater (SW) on the outer surface on the durability of fibre reinforced plastic (FRP) confining tubes has received very limited research attention. The durability of FRPs fabricated with different fibre types was investigated for the application of SWSSC filled tubes and SWSSC-filled double-skin tubes exposed to the external environment of SW. The colour and shininess of carbon-fibre-reinforced polymer (CFRP) surfaces generally stayed unchanged even after 6 months of exposure to the dual environment, whereas basalt-fibre-reinforced polymer (BFRP) and glass-fibre-reinforced polymer (GFRP) tubes suffered degradation. The degradation led to a ~20-30% increase in pH; however, the pH increase in the external SW was more pronounced when the internal solution was SWSSC. The extent of degradation was greater in BFRP that in GFRP. The investigation also included a specialised investigation of the degradation at the fibre-matrix interface by fracturing specimens in liquid nitrogen.

Electrochemical Investigations of Steels in Seawater Sea Sand Concrete Environments.

Seawater and sea sand concrete (SWSSC) is an environmentally friendly alternative to ordinary Portland cement concrete for civil construction. However, the detrimental effect of high chloride content of SWSSC on the corrosion resistance of steel reinforcement is a concern. This study undertook the electrochemical corrosion behaviour and surface characterizations of a mild steel and two stainless steels (AISI type 304 and 316) in various simulated concrete environments, including the alkaline + chloride environment (i.e., SWSSC). Open circuit potential (OCP), potentiodynamic polarization (PDP), electrochemical impedance spectroscopy (EIS) and scanning electron microscopy (SEM) were employed. Though chloride is detrimental to the corrosion resistance of mild steels, a simultaneous presence of high alkalinity in SWSSC negate the detrimental effect of chloride. In the case of stainless steels, a high level of alkalinity is found to be detrimental, whereas chloride seems to have less detrimental effect on their corrosion resistance.

A Two-Step Silane Coating Incorporated with Quaternary Ammonium Silane for Mitigation of Microbial Corrosion of Mild Steel.

Quaternary ammonium compounds have been used as antibacterial materials. However, as they are hydrophilic and produce a positively charged surface, it is challenging to develop a durable antimicrobial coating of such compounds. The objective of this study is to investigate a two-step silane coating incorporated with quaternary ammonium silane for mitigation of microbiologically influenced corrosion (MIC) of mild steel in biotic solution (a marine environment with bacteria). The corrosion resistance was characterized by electrochemical impedance spectroscopy and potentiodynamic polarization tests. The intact silane coating and that pre-exposed to the biotic solution were characterized by attenuated total reflectance-Fourier transform infrared spectroscopy (ATR-FTIR). The most probable method (MPN) was used to quantify the active microorganisms attached to the uncoated and silane-coated surfaces. Electrochemical results reveal that the coating thus developed improved the corrosion resistance of steel in the biotic solution. The MPN, FTIR, and scanning electron microscopy suggest a significant decrease in the number of active cells that get attached to the coated surface.

Bonded CFRP/Steel Systems, Remedies of Bond Degradation and Behaviour of CFRP Repaired Steel: An Overview.

This literature review has examined the use of FRP composite materials as a potential retrofitting technique for civil structures. Importantly, the various material properties, bond mechanisms, durability issues and fatigue resistance have been discussed. Studies exploring the performance of CFRP repaired steel have strongly indicated its potential as a rehabilitation material. These systems offer many improvements over the current bulky and less chemically resistant methods of bolting or welding steel plate patches. This review has established and highlighted the factors that affect CFRP/steel bond durability, namely surface preparation, curing, corrosion, fatigue loading, temperature and moisture ingress through studies that focus on their effect. These studies, however, often focus on a single influencing factor or design criteria. Only limited studies have investigated multiple parameters applied simultaneously, even though they commonly occur together in industrial practice. This review aimed to summarise the numerous influencing parameters to give a clearer understanding of the relevance of CFRP repaired steel structures.

Magnesium Implants: Prospects and Challenges.

Owing to their suitable mechanical property and biocompatibility as well as the technological possibility of controlling their high corrosion rates, magnesium and its alloys have attracted significant attention as temporary bio-implants. Though the ability of magnesium to harmlessly biodegrade and its inherent biocompatibility make magnesium alloys a suitable choice for a temporary implant, their high corrosion rates limit their practical application, as the implants can potentially corrode away even before the healing process has completed. Different approaches, such as alloying, surface modification, and conversion coatings, have been explored to improve the corrosion resistance of various magnesium alloys. However, the corrosion behavior of magnesium implants with and without a surface modification has been generally investigated under in-vitro conditions, and studies under in-vivo conditions are limited, which has contributed to the lack of translation of magnesium implants in practical applications. This paper comprehensively reviews the prospects of magnesium alloy implants and the current challenges due to their rapid degradation in a physiological environment. This paper also provides a comprehensive review of the corrosion mitigation measures for these temporary implants.