Effects of stress, defects, and layer composition on the development of corrosion features on protected silver mirrors.

The long-term environmental durability of protected silver mirror coatings is influenced by numerous factors. Here, accelerated environmental exposure testing of model silver mirror coatings illuminated the effects of stress, defects, and layer composition on the extent and mechanisms of corrosion and degradation. Experiments to reduce stress in the highest-stress layers of the mirror coatings revealed that, while stress may affect the extent of corrosion, coating defects and the composition of the mirror layers have the largest influence on corrosion feature development and growth.

Correlation of long-duration exposure and accelerated testing of protected silver mirrors.

The stability of two types of protected silver mirrors was studied by long-term exposure in a clean-room laboratory and mixed-flowing-gas (MFG) accelerated environmental test with two different gas concentrations. The two types of mirrors behaved very differently when exposed to the clean-room air for six years. The mirrors subjected to a reduced Battelle Class II MFG test protocol for 10 days exhibited similar corrosion mechanisms to those exposed to the clean-room air. With further testing of silver mirrors in both field exposures and MFG test conditions, it is feasible that the MFG-accelerated test method can be developed to quantitatively assess the durability of protected silver mirrors in ambient applications.