Bio-based solutions for reducing loss and waste of fresh fruits and vegetables: an industry perspective.

Reducing loss and waste of fresh produce requires a systems-wide approach, where supply chain, logistical, and cold chain considerations are balanced with plant breeding, biotechnological, biochemical, and bioinspired solutions. Even though bioengineered specialty crops got off to a rocky start, genetically modified nonbrowning apples and potatoes have been on the market for almost a decade, with bioengineered pineapples, tomatoes, and gene-edited leafy greens with novel taste and nutritional profiles entering the market this year. Traditional and modern breeding expand the toolset of solutions for alleviating labor concerns, extending shelf life, and developing a generally tastier product less likely to be wasted by consumers. Critical to the systems approach is ensuring shelf-life extensions are not 'swallowed' into the supply chain and passed on to consumers.

US Consumers' Awareness, Purchase Intent, and Willingness to Pay for Packaging That Reduces Household Food Waste.

Food waste is a barrier to the development of sustainable food systems, and a large portion of it occurs at the household level. Household food waste can be decreased by using appropriate packaging. Despite the high rate of food waste in US households, little is known about how packaging affects this. This study assessed US consumers' awareness of how structural packaging designs and technologies affect food freshness and their willingness to purchase and to pay extra for packaging designed to reduce household food waste. To gather data, 1000 US consumers were surveyed online. Responses were analyzed overall and by population segments. The impacts of only 3 out of 15 structural packaging designs on maintaining food freshness were known by >50% of consumers. Regarding packaging technologies, while 78% of consumers knew about the impact of vacuum packaging on maintaining food freshness, just 27.6, 23, and 16% knew how modified atmosphere packaging, active packaging, and aseptic packaging affected food freshness. Only 32% of consumers knew that intelligent packaging provides information on food freshness. Just 9% of consumers recognized that foods in plastic pouches and cans possess the same food freshness. Approximately 91% of consumers will always/sometimes buy food in most of the above packaging technologies after learning about them. Half were willing to pay more for food in packages that reduce household food waste, and 40% may. Differences (p ≤ 0.05) and two-way interactions were observed between population segments. This study's findings can help develop new packaging, education campaigns, and policies to reduce household food waste in the US.

Antimicrobial activity of orange juice processing waste in powder form and its suitability to produce antimicrobial packaging.

Orange peel essential oil is a common value-added product from orange juice processing waste. It is antimicrobial and used to produce antimicrobial films and coatings. This study reports the first development of antimicrobial films using orange peel as powder (OPP) instead of the extracted essential oil. The OPP amount needed for antimicrobial films was determined by studying the OPP effects on conidia germination inhibition (minimum inhibitory concentration (MIC)) and mycelial growth reduction for Botrytis cinerea, Aspergillus niger, and Penicillium sp. This amount was incorporated into linear low-density polyethylene using plastic processing machinery. The resulting LLDPE/OPP composite film was characterized for antimicrobial activity against Botrytis cinerea, antimicrobial compound release, and mechanical, barrier, and optical properties. We found the same OPP MIC (8.4 mg OPP/mL air) for the three fungi although their mycelial growth kinetics and conidia germination inhibition periods varied with OPP amount differently. 21.1 mg OPP/mL air completely inhibited the germination of Penicillium sp., B. cinerea, and A. niger conidia for 3, 2, and 1 days. The antimicrobial film was a LLDPE/OPP composite with 46% plastic replacement that reduced B. cinerea growth by 30% over a 7-day storage period at 23 °C, less than OPP due to limonene/citral reduction during processing. Plastic replacement resulted in films with the barrier and mechanical properties of plastics commonly used in food packaging. This study demonstrates the OPP antimicrobial capacity against food spoilage microorganisms and its suitability to produce antimicrobial packaging for food applications and presents a novel approach to utilizing orange juice processing waste.

Ethylene-removing packaging: Basis for development and latest advances.

Produce is rapidly gaining market share worldwide. Ethylene is a gas molecule that causes detrimental changes in produce. Thus, it is crucial to reduce surrounding ethylene besides inhibiting ethylene biosynthesis to extend produce shelf life and reduce food waste. Ethylene-removing packaging (ERP) can reduce ethylene concentration surrounding produce during transportation and commercialization. The information found in the literature on the topic is minimal and incomplete compared to other types of active packaging. It focuses on compounds with an ethylene-removing capacity rather than on the packaging technology per se. The goal of this literature review is to compile and discuss information from peer-reviewed scientific papers and industry websites on the basics on ERP and on recent developments that can be used to build on and to advance this type of active packaging. This review first focuses on factors needed to design effective ERP including produce characteristics, in-package composition, material properties and their changes after compounding, remover properties, integration techniques, and environment. Next, this review presents a classification for ERP and provides a detailed analysis of various ethylene-removing compounds including their mechanisms of action, integration techniques, impacts on produce shelf life, advantages and drawbacks including safety, commercial applications, and combinations with other shelf-life extending technologies. Some ERP designs are more promising to extend produce shelf life than others, but there is still room for further research to advance this packaging strategy. Specific needs include investigation of ethylene removal for fresh-cut produce and exploring different integration techniques and materials for such integration.

Predicting the Growth of Listeria monocytogenes and Salmonella Typhimurium in Diced Celery, Onions, and Tomatoes during Simulated Commercial Transport, Retail Storage, and Display.

Temperature is arguably the most important factor affecting microbial proliferation in fresh-cut produce. In this study, growth of Listeria monocytogenes in diced onions and celery and Salmonella Typhimurium in diced tomatoes was determined in modified atmosphere packages and snap-fit containers using three fluctuating temperature scenarios for transport, retail storage, and display. As expected, L. monocytogenes growth in diced onions and celery varied depending on the extent of temperature abuse, with exposure to high and intermediate temperature-abuse scenarios generally being growth supportive. A Baranyi primary model with a square-root secondary model for maximum growth rate, and a linear model for maximum population density, were used to estimate Listeria growth under fluctuating temperature. Accuracy and acceptability of the model prediction were evaluated in terms of root mean square error (RMSE) and acceptable prediction zone (APZ), respectively. Overall, growth predictions for L. monocytogenes were more accurate for celery (RMSE, 0.28 to 0.47) than onions (RMSE, 0.42 to 1.53) under the fluctuating temperature scenarios tested. However, both predictions yielded APZ values that ranged from 82 to 100% for celery and 36 to 78% for onions. In contrast, Salmonella Typhimurium populations increased more than 1 log CFU/g in diced tomatoes under the three fluctuating temperature scenarios studied. Overall, these diced products packaged under a high-oxygen atmosphere showed decreased pathogen growth compared with product stored in a passive modified atmosphere. Findings from this study will be particularly useful in assessing the risk associated with consumption of diced celery, tomatoes, and onions and in designing effective packaging strategies to minimize pathogen growth in fresh-cut produce.

Double-bottom antimicrobial packaging for apple shelf-life extension.

A package was created that extends apple shelf-life by slowing Penicillium expansum growth. The package consisted of a peelable lid and a tray with a double bottom with inclusion complexes (ICs) of ß-cyclodextrin (ß-CD) containing the essential oils of palmarosa (ICp) or of star anise (ICsa). Oil amounts required for antimicrobial activity were obtained from in vitro assays. After 12 days at 23 °C, P. expansum-inoculated apples in both of the double-bottom antimicrobial packages (DBAP) had 1/3 less fungal growth, less than 50% weight loss and ethylene and CO2 production, and less than 25% firmness loss, TA and SSC increase, and pH decrease compared to controls. The DBAP with ICsa performed better than with ICp in reducing ethylene production, respiration rate, firmness loss, TA increase, and pH decrease. This demonstrates DBAP containing ICp or ICsa can maximize the shelf-life of apples injured by P. expansum, validating a novel type of antimicrobial packaging.

Interactions between sanitizers and packaging gas compositions and their effects on the safety and quality of fresh-cut onions (Allium cepa L.).

Onions are one of the most widely utilized vegetables worldwide, with demand for fresh-cut onions steadily increasing. Due to heightened safety concerns and consumer demand, the implications of sanitizing and packaging on fresh-cut onion safety and quality need to be better understood. The objective of this study was to investigate the effect of produce sanitizers, in-package atmospheres, and their interactions on the growth of Salmonella Typhimurium, mesophilic aerobic bacteria, yeast and mold, and the physico-chemical quality of diced onions to determine the best sanitizer and in-package atmosphere combination for both safety and quality. Diced onions were inoculated or not with S. Typhimurium, sanitized in sodium hypochlorite, peroxyacetic acid, or liquid chlorine dioxide, and then packaged in either polylactic acid bags containing superatmospheric O2, elevated CO2/reduced O2, or air, or in polyethylene terephthalate snap-fit containers. Throughout 14 days of storage at 7 °C, packaged diced onions were assessed for their safety (S. Typhimurium), and quality (mesophilic aerobic bacteria, yeasts and molds, physico-chemical analyses, and descriptive and consumer acceptance sensory panels). While sanitizer affected (P<0.05) fewer parameters (S. Typhimurium, mesophiles, yeasts and molds, headspace CO2, weight loss, and pH), in-package atmosphere had a significant (P<0.05) effect on all parameters evaluated. Two-way interactions between sanitizer and atmosphere that affected S. Typhimurium and pH were identified whereas 3-way interactions (sanitizer, atmosphere and time) were only observed for headspace CO2. Sodium hypochlorite and elevated CO2/reduced O2 was the best sanitizer and in-package atmosphere combination for enhancing the safety and quality of packaged diced onions. In addition, this combination led to diced onions acceptable for purchase after 2 weeks of storage by trained and consumer panels.

Performance of a novel casing made of chitosan under traditional sausage manufacturing conditions.

The goal of this study was to validate the commercial feasibility of a novel casing formed from chitosan containing cinnamaldehyde (2.2%, w/v), glycerol (50%, w/w) and Tween 80 (0.2% w/w) under traditional sausage manufacturing conditions. Meat batter was stuffed into both chitosan and collagen (control) casings and cooked in a water bath. Before and after cooking, both casings were compared for mechanical, barrier, and other properties. Compared to collagen, the chitosan casing was a better (P≤0.05) barrier to water, oxygen, liquid smoke, and UV light. In mechanical and other properties, the chitosan casing had higher (P≤0.05) tensile strength, lower (P≤0.05) elongation at break and tensile energy to break, and better (P≤0.05) transparency whereas a similar (P>0.05) water solubility to the collagen casing. Overall, the chitosan casing was less affected by sausage manufacturing conditions than the collagen casing, indicating that chitosan casing has potential as an alternative to the current collagen casing in the manufacture of sausages.

Freshness maintenance of cherries ready for consumption using convenient, microperforated, bio-based packaging.

BACKGROUND: Current consumer demand for high-quality ready-to-eat fresh fruit in convenient bio-based packaging was met utilizing sanitized stem-free sweet cherries and a polylactic acid (PLA) cup with a PLA peelable microperforated lid. The newly developed packaging system was compared with the petroleum-based macroperforated bag currently used for retail. RESULTS: After 27 days of storage at 1 °C, the PLA package maintained the cherry firmness, compared with a 50% reduction of the controls. No fungal decay was detected in the cherries stored in PLA, while the controls were non-marketable after 21 days. The PLA package allowed minimal weight loss (0.8%), compared with a weight loss of approximately 16% in the controls. Differences in the cherry aroma, color, acidity, soluble solids content, pH and quality index were also caused by the packaging type. A consumer sensory evaluation showed that cherries stored in PLA packages were more acceptable than those of the controls for appearance, texture, flavor and overall acceptability. CONCLUSION: The new package matched both the consumer demand for high-quality fresh fruit ready for consumption in convenient bio-based packaging and the extended fruit marketability and consumer satisfaction desired by industry.

Functional properties and antifungal activity of films based on gliadins containing cinnamaldehyde and natamycin.

Gliadin films cross-linked with cinnamaldehyde (1.5, 3, and 5%) and incorporated with natamycin (0.5%) were prepared by casting, and their antifungal activity, water resistance, and barrier properties were characterized. Incorporation of natamycin gave rise to films with greater water uptake, weight loss and diameter gain, and higher water vapor and oxygen permeabilities. These results may be associated to a looser packing of the protein chains as a consequence of the presence of natamycin. The different cross-linking degree of the matrices influenced the natamycin migration to the agar test media, increasing from 13.3 to 23.7 (µg/g of film) as the percentage of cinnamaldehyde was reduced from 5% to 1.5%. Antifungal activity of films was assayed against common food spoilage fungi (Penicillium species, Alternaria solani, Colletotrichum acutatum). The greatest effectiveness was obtained for films containing natamycin and treated with 5% of cinnamaldehyde. The level of cinnamaldehyde reached in the head-space of the test assay showed a diminishing trend as a function of time, which was in agreement with fungal growth and cinnamaldehyde metabolization. Developed active films were used in the packaging of cheese slices showing promising results for their application in active packaging against food spoilage.

Influences of packaging attributes on consumer purchase decisions for fresh produce.

Packaging attributes are considered to have an influence on consumer purchase decisions for food and, as a consequence, also on its consumption. To improve the current minimal understanding of these influences for fresh produce, a survey instrument in the form of an online questionnaire has been developed and launched in the US. The first part of the questionnaire covers consumers' preferences for packaging convenience features, characteristics, materials, disposal method, and others for fresh produces in general, and the second focuses on attributes like price, container size, produce shelf life for a specific fresh produce, sweet cherries, to allow us to supply specific values for these factors to the participants. Cluster and conjoint analyses of responses from 292 participants reveal that specific packaging and produce attributes affect consumer purchase decisions of fresh produce in general and of sweet cherries in particular (P ≤ 0.05) and that some are population segment dependent (P ≤ 0.05). For produce packaging in general, 'extend the "best by" date' was ranked as the top convenience feature, the type of packaging material was considered to affect the food product quality (92.7%) and containers made from bio-based materials were highly appealing (3.52 out of 5.00). The most important attributes that affect the purchasing decisions of consumers regarding a specific fresh produce like sweet cherries are price (25%), shelf life (19%) and container size (17.2%).

Development and characterization of antimicrobial poly(l-lactic acid) containing trans-2-hexenal trapped in cyclodextrins.

Trans-2-hexenal, a naturally occurring plant volatile with antimicrobial capacity, was encapsulated into ß-cyclodextrins (ß-CDs), enzymatically modified starch, and shown effective to control main microorganisms causing food spoilage (Alternaria solani, Aspergillus niger, Botrytis cinerea, Colletotrichum acutatum, Penicillium sp). Loaded ß-CDs were incorporated into a poly(L-lactic acid) (PLA) matrix by extrusion and casting, and yielded antimicrobial polymers made from natural resources. A masterbatch was used prior to sheet casting to improve the dispersion of the antimicrobial agent in the PLA matrix. However, this increased the number of extrusion processes for the material. The concentration of the antimicrobial compound in the polymers and its antimicrobial capacity against one food spoilage microorganism (A. solani) were measured during the different processing operations. Although the concentration of trans-2-hexenal was reduced by processing by about 70 and 99% compared to the loaded ß-CDs, for the masterbatch and sheet, respectively, the polymers were still effective in reducing microbial growth. The changes of the polymer properties due to the addition of the antimicrobial agent were investigated, too. It was found that the mechanical and barrier properties of the PLA were changed (decreased by about half the tensile strength and elongation at break and nine-fold increased permeability) while the physical properties remained the same. Based on these results, the developed polymer may be a viable antimicrobial material for applications in food packaging.

Comparative shelf life study of blackberry fruit in bio-based and petroleum-based containers under retail storage conditions.

The shelf life of blackberries is relatively short, 2-3days at 0°C. Different marketing strategies like packaging can be used to retain blackberry quality during postharvest. This study compares the blackberry retail shelf life performance of different packaging materials, bio-based versus petroleum-based using the same packaging design. 'Cancaska' and 'Chester' blackberries were packaged in snap-fit closed packages made from oriented poly(lactic acid), OPLA, and oriented poly(styrene), OPS, and stored at 3°C and 85% RH for three weeks. Both cultivars exhibited an increase in pH, weight loss, SSC to TA ratio, and fungal count, and a reduction in firmness, anthocyanin content, TA, and SSC during storage. The changes in TA, SSC, SSC to TA ratio, and weight loss significantly depended on the packaging material while no such effect was observed on firmness, anthocyanin content, pH and fungal growth. Both cultivars demonstrated better quality in the OPS container with less weight loss, and decrease in SSC and TA. Blackberries in both OPS and OPLA containers met the "US standard No 1" grade for commercialisation for more than 12days at 3°C.

Consumer acceptance of fresh blueberries in bio-based packages.

BACKGROUND: Instrumental analyses have shown that non-vented bio-based containers made from poly(lactic acid) (PLA) have the capability to enhance blueberry shelf life as compared with commercial vented petroleum-based clamshell containers. However, consumer preference has not been explored so far. In this study, two sensory evaluations, triangle and paired preference tests, were performed after storing fruit in both containers at 3 and 10 degrees C for 7 and 14 days. In addition, physicochemical analyses were performed after each tasting in order to correlate instrumental findings with consumer preference. RESULTS: The results of the triangle test showed the capability of the consumer to differentiate (P < or = 0.001) between blueberries from different packages at both storage temperatures. A consumer preference for flavour, texture, external appearance and overall quality (P < or = 0.001) of blueberries packaged in PLA containers was observed in the paired comparison test. The instrumental analyses showed that blueberries in the PLA packages exhibited a weight loss below the limit for marketable life, a stable soluble solid content and titratable acidity and no fungal growth during storage. CONCLUSION: Consumers distinguished between blueberries from different packages and preferred those packaged in the PLA containers. The instrumental analyses showed that the usable life of the berries was extended in the PLA containers. A correlation between consumer preference and instrumental evaluations was found.

Evolution of selected volatiles in chitosan-coated strawberries ( Fragaria x ananassa ) during refrigerated storage.

The effect of chitosan coating on the evolution of several volatile compounds relevant to the strawberry ( Fragaria x ananassa cv. Camarosa) aroma profile has been investigated. Strawberries dipped in chitosan acetate solution at 1 or 1.5% (w/w) and uncoated controls were stored at 10 degrees C for 1 week. Significant differences in aroma profile between coated and uncoated samples were observed. Most importantly, the buildup of the off-flavors acetaldehyde and ethanol was largely delayed in coated berries. With regard to the effect of chitosan on ester evolution, the levels of ethyl butanoate and ethyl hexanoate, important contributors to strawberry aroma related to fruity and sweet notes, were found to be enhanced in coated fruit. Acetate esters also increased during storage but more markedly in uncoated strawberries. These results show the potential of chitosan coatings in maintaining strawberry flavor during storage, something difficult to achieve with current conservation technologies. Moreover, differences in results for different coating concentrations are reported.

Effect of chitosan coating combined with postharvest calcium treatment on strawberry (Fragaria×ananassa) quality during refrigerated storage.

Strawberries (Fragaria×ananassa Duch.) were coated with either 1% or 1.5% chitosan (CS) or chitosan combined with calcium gluconate (CaGlu). Following treatment, strawberries were stored at 10°C and 70±5% RH for one week. The effectiveness of the treatments in extending fruit shelf-life was evaluated by determining fungal decay, respiration rate, quality attributes and overall visual appearance. No sign of fungal decay was observed during the storage period for fruit coated with 1.5% CS (with or without the addition of CaGlu) or 1% CS+0.5% CaGlu. By contrast, 12.5% of the strawberries coated with 1% CS lacking calcium salt were infected after five days of storage. The chitosan coating reduced respiration activity, thus delaying ripening and the progress of fruit decay due to senescence. Chitosan coatings delayed changes in weight loss, firmness and external colour compared to untreated samples. Strawberries coated with 1.5% chitosan exhibited less weight loss and reduced darkening than did those treated with 1% chitosan, independently of the presence or absence of CaGlu. However, addition of calcium to the 1% chitosan solution increased the firmness of the fruit. Coated samples had greater visual acceptability than had untreated fruits. The addition of calcium gluconate to the chitosan coating formulation increased the nutritional value by incrementing the calcium content of the fruit.

Postharvest shelf life extension of blueberries using a biodegradable package.

Small berries are commonly packaged and sold to consumers in vented petroleum-based clamshell containers. Biodegradable and compostable packages may be used as an alternative package to reduce waste generation and landfill disposal. In addition, the current clamshell container design does not allow the development of a modified atmosphere that could prolong berry shelf life. Thus, in this study, a non-ventilated biodegradable container was evaluated as a possible alternative to the containers normally used in commercial distribution of small berries. To determine the potential of biodegradable containers for small berries, highbush blueberries were packaged in polylactide (PLA) containers and stored at 10°C for 18 days and at 23°C for 9 days. Commercial vented clamshell containers were used as controls. Physicochemical and microbiological studies were carried out in order to compare the efficacy of both packages. Results showed that the PLA containers prolonged blueberry shelf life at different storage temperatures.

A new technique to prevent the main post harvest diseases in berries during storage: inclusion complexes beta-cyclodextrin-hexanal.

Natural occurring volatiles such as hexanal have a well know antifungal capacity but limited post harvest use due to their volatility. Taking this into consideration, hexanal was inserted into beta-cyclodextrins (beta-CD) to develop a controlled release mechanism and then evaluated in vitro against Colletotrichum acutatum, Alternaria alternata and Botrytis cinerea, the three main causes of post harvest diseases in berries. Different concentrations of both pure volatile hexanal and its inclusion complexes (IC) were analyzed for their fungistatic and fungicidal effects for 7 days at 23 degrees C. Hexanal has fungistatic effect on all fungi tested, however, fungicidal activity was only observed on C. acutatum. Results showed that hexanal's effectiveness was greater against C. acutatum than A. alternata and B. cinerea. Concentrations of 1.1, 2.3 and 1.3 microL hexanal/L air respectively were necessary to prevent C. acutatum, A. alternata and B. cinerea growth. Lower concentrations reduced fungal growth depending on the included amount and type of fungus. Same amount of hexanal released from beta-cyclodextrin had a lower antifungal effect on C. acutatum. Thus, ICs beta-cyclodextrin-hexanal can be used to reduce or avoid post harvest berry diseases because of their capacity to provide an antifungal volatile during storage, distribution, and consumer purchasing.

Release of acetaldehyde from beta-cyclodextrins inhibits postharvest decay fungi in vitro.

Many naturally occurring plant volatiles are known to have antifungal properties. However, they have limited use because they diffuse rapidly in air. In this in vitro study, acetaldehyde was chosen as a prototype volatile in order to study the controlled release of antifungal volatiles from cyclodextrins (CD). The major postharvest pathogens Alternaria alternata, Botrytis cinerea, and Colletotrichum acutatum were exposed to the pure volatile for 7 days at 23 degrees C. Acetaldehyde was most effective against A. alternata, followed by C. acutatum, and B. cinerea, with 0.12, 0.56, and 1.72 microL/L in air being required to inhibit fungal growth, respectively, according to the bioassay developed. Second, the effectiveness of the new beta-CD-acetaldehyde release system was evaluated against A. alternata for 7 days at 23 degrees C. Sufficient volatile was released from 0.7 g of beta-CD-acetaldehyde to prevent fungal growth in vitro.

Active package for wild strawberry fruit (Fragaria vesca L.).

An antimicrobial active package has been developed to improve the safety and quality of wild strawberries, as well as extending their shelf life. The fruits were packed in equilibrium-modified atmosphere packaging (EMAP), and the effect on Botrytis cinerea growth and on the quality parameters of the fruit by the addition of different amounts of 2-nonanone, an antifungal volatile compound naturally present in strawberries, was investigated during storage at 10 and 22 degrees C. The temperature of 10 degrees C was chosen as the temperature used at points of sale, and 22 degrees C was chosen as the control temperature. Fungal growth was inhibited in all cases, possibly due to the synergistic effect of high CO2 partial pressures and the presence of the antifungal compound. Weight, soluble solids, titrable acidity, and anthocyanin losses were retarded by the presence of 2-nonanone. This effect was more pronounced as the 2-nonanone concentration was increased at both temperatures. Therefore, an active package that releases 2-nonanone inhibits fungal decay and delays the senescence of highly perishable wild strawberry fruit.