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1.
Prog Nucl Magn Reson Spectrosc ; 142-143: 1-54, 2024.
Artigo em Inglês | MEDLINE | ID: mdl-39237252

RESUMO

This review focuses on the application of nuclear magnetic resonance (NMR) spectroscopy in the study of lithium and sodium battery electrolytes. Lithium-ion batteries are widely used in electronic devices, electric vehicles, and renewable energy systems due to their high energy density, long cycle life, and low self-discharge rate. The sodium analog is still in the research phase, but has significant potential for future development. In both cases, the electrolyte plays a critical role in the performance and safety of these batteries. NMR spectroscopy provides a non-invasive and non-destructive method for investigating the structure, dynamics, and interactions of the electrolyte components, including the salts, solvents, and additives, at the molecular level. This work attempts to give a nearly comprehensive overview of the ways that NMR spectroscopy, both liquid and solid state, has been used in past and present studies of various electrolyte systems, including liquid, gel, and solid-state electrolytes, and highlights the insights gained from these studies into the fundamental mechanisms of ion transport, electrolyte stability, and electrode-electrolyte interfaces, including interphase formation and surface microstructure growth. Overviews of the NMR methods used and of the materials covered are presented in the first two chapters. The rest of the review is divided into chapters based on the types of electrolyte materials studied, and discusses representative examples of the types of insights that NMR can provide.

2.
ACS Appl Mater Interfaces ; 16(33): 43602-43616, 2024 Aug 21.
Artigo em Inglês | MEDLINE | ID: mdl-39107098

RESUMO

The development of advanced liquid electrolytes for high-voltage/high-energy rechargeable Li metal batteries is an important strategy to attain an effective protective surface film on both the Li metal anode and the high-voltage composite cathode. Herein, we report a study of two CF3-substituted ethylene carbonates as components of the electrolyte solutions for Li metal|NCM811 cells. We evaluated trifluoromethyl ethylene carbonate (CF3-EC) and trans-ditrifluoromethylethylene carbonate Di-(CF3)-EC as cosolvents and additives to the electrolyte solutions. Using CF3-substituted ethylene carbonates as additives to a fluoroethylene carbonate (FEC)-based electrolyte solution enables improved capacity retention of high-power Li metal|NCM811 cells. The composition of the products from the transformations of CF3-EC and Di-(CF3)-EC in Li|NCM811 cells was studied by FTIR, XPS, and 19F NMR spectroscopy. We concluded that fluorinated Li alkyl carbonates are the main reaction products formed from these cyclic carbonates during the cycling of Li|NCM 811 cells, and fragmentation of the ring with the formation of CO2, CO, or olefins is not characteristic of CF3-substituted ethylene carbonates. The NCM 811 cathodes and Li metal anodes were characterized by X-ray diffraction, SEM, XPS, and FTIR spectroscopy. The role of CF3-substituted ethylene carbonate additives in stabilizing high energy density secondary batteries based on Li metal anodes was discussed. A bright horizon for developing sustainable rechargeable batteries with the highest possible energy density is demonstrated.

3.
Small ; 20(43): e2403694, 2024 Oct.
Artigo em Inglês | MEDLINE | ID: mdl-38923816

RESUMO

Li-ion batteries based on high specific capacity LixSiO-Graphite anodes and LiNi0.89Co0.05 Mn0.05Al0.01O2 (NCMA) cathodes may have numerous practical applications owing to high energy density without a necessary compromise on safety. SiO, which is an attractive Li insertion anode material, offers more cycling stability than Si and a higher capacity than graphite. Therefore, a new trend has emerged for developing composite C-Si anodes, possessing the excellent cyclability of graphite coupled with high capacity SiO. The composite structure described herein prevents the volume expansion of SiO and maintains the structural integrity during prolonged cycling. However, graphite electrodes suffer from exfoliation in propylene carbonate (PC) based electrolyte solutions, which avoids well known safety benefits related to a possible use of PC based electrolyte solutions in all kinds of Li batteries. Herein, it is reported that trifluoro propylene carbonate (TFPC) is compatible with graphite anodes. New electrolyte formulations are developed and tested containing fluorinated co-solvents and compared the performance of several electrolyte solutions, including conventional alkyl carbonates-based solutions in full Li-ion cells, which included LixSiO-Graphite anodes and LiNi0.89Co0.05Mn0.05Al0.01O2 (NCMA) cathodes. Cells with new electrolyte solutions developed herein demonstrated nearly twice capacity retention in prolonged cycling experiments compared to similar reference cells containing conventional electrolyte solutions.

4.
Angew Chem Int Ed Engl ; 63(29): e202405750, 2024 Jul 15.
Artigo em Inglês | MEDLINE | ID: mdl-38660918

RESUMO

The high energy density and cost-effectiveness of chloride-ion batteries (CIBs) make them promising alternatives to lithium-ion batteries. However, the development of CIBs is greatly restricted by the lack of compatible electrolytes to support cost-effective anodes. Herein, we present a rationally designed solid polycationic electrolyte (SPE) to enable room-temperature chloride-ion batteries utilizing aluminum (Al) metal as an anode. This SPE endows the CIB configuration with improved air stability and safety (i.e. free of flammability and liquid leakage). A high ionic conductivity (1.3×10-2 S cm-1 at 25 °C) has been achieved by the well-tailored coordination structure of the SPE. Meanwhile, the solid polycationic electrolyte ensures stable electrodes|electrolyte interfaces, which effectively inhibit the growth of dendrites on the Al anodes and degradation of the FeOCl cathodes. The Al|SPE|FeOCl chloride-ion batteries showcased a high discharge capacity around 250 mAh g-1 (based on the cathodes) and extended lifespan. Our electrolyte design opens a new avenue for developing low-cost chloride-ion batteries.

5.
Nat Nanotechnol ; 19(2): 208-218, 2024 Feb.
Artigo em Inglês | MEDLINE | ID: mdl-37798568

RESUMO

A critical current challenge in the development of all-solid-state lithium batteries (ASSLBs) is reducing the cost of fabrication without compromising the performance. Here we report a sulfide ASSLB based on a high-energy, Co-free LiNiO2 cathode with a robust outside-in structure. This promising cathode is enabled by the high-pressure O2 synthesis and subsequent atomic layer deposition of a unique ultrathin LixAlyZnzOδ protective layer comprising a LixAlyZnzOδ surface coating region and an Al and Zn near-surface doping region. This high-quality artificial interphase enhances the structural stability and interfacial dynamics of the cathode as it mitigates the contact loss and continuous side reactions at the cathode/solid electrolyte interface. As a result, our ASSLBs exhibit a high areal capacity (4.65 mAh cm-2), a high specific cathode capacity (203 mAh g-1), superior cycling stability (92% capacity retention after 200 cycles) and a good rate capability (93 mAh g-1 at 2C). This work also offers mechanistic insights into how to break through the limitation of using expensive cathodes (for example, Co-based) and coatings (for example, Nb-, Ta-, La- or Zr-based) while still achieving a high-energy ASSLB performance.

6.
Angew Chem Int Ed Engl ; 62(47): e202311373, 2023 Nov 20.
Artigo em Inglês | MEDLINE | ID: mdl-37748032

RESUMO

The introduction of the water-in-salt (WIS) electrolytes concept to prevent water splitting and widen the electrochemical stability window, has spurred extensive research efforts toward development of improved aqueous batteries. The successful implementation of these electrolyte solutions in many electrochemical systems shifts the focus from diluted to WIS electrolyte solutions. Considering the high costs and the tendency of these nearly saturated solutions to crystallize, this trend can be carefully re-evaluated. Herein we show that the stability of organic electrodes comprising the active material perylene-3,4,9,10-tetracarboxylic dianhydride (PTCDA), is strongly influenced by the solvation character of the anions rather than the concentration of the electrolyte solution. Even though the charging process of PTCDA involves solely insertion of cations (i.e., principal counter-ions), surprisingly, the dominant factor influencing its electrochemical performance, including long-term electrode stability, is the type of the co-ions (i.e., electrolytic anions). Using systematic electrochemical analysis combined with theoretical simulations, we show that the selection of kosmotropic anions results in fast fading of the PTCDA anodes, while a selection of chaotropic anions leads to excellent stability, even at electrolytes concentrations as low as 0.2 M. These findings provide a new conceptual approach for designing advanced electrolyte solutions for aqueous batteries.

7.
Angew Chem Int Ed Engl ; 62(50): e202306904, 2023 Dec 11.
Artigo em Inglês | MEDLINE | ID: mdl-37650332

RESUMO

The exploration of cathode and anode materials that enable reversible storage of mono and multivalent cations has driven extensive research on organic compounds. In this regard, polyimide (PI)-based electrodes have emerged as a promising avenue for the development of post-lithium energy storage systems. This review article provides a comprehensive summary of the syntheses, characterizations, and applications of PI compounds as electrode materials capable of hosting a wide range of cations. Furthermore, the review also delves into the advancements in PI based solid state batteries, PI-based separators, current collectors, and their effectiveness as polymeric binders. By highlighting the key findings in these areas, this review aims at contributing to the understanding and advancement of PI-based structures paving the way for the next generation of energy storage systems.

8.
Molecules ; 28(12)2023 Jun 06.
Artigo em Inglês | MEDLINE | ID: mdl-37375123

RESUMO

Lithium sulfur batteries are suitable for drones due to their high gravimetric energy density (2600 Wh/kg of sulfur). However, on the cathode side, high specific capacity with high sulfur loading (high areal capacity) is challenging due to the poor conductivity of sulfur. Shuttling of Li-sulfide species between the sulfur cathode and lithium anode also limits specific capacity. Sulfur-carbon composite active materials with encapsulated sulfur address both issues but require expensive processing and have low sulfur content with limited areal capacity. Proper encapsulation of sulfur in carbonaceous structures along with active additives in solution may largely mitigate shuttling, resulting in cells with improved energy density at relatively low cost. Here, composite current collectors, selected binders, and carbonaceous matrices impregnated with an active mass were used to award stable sulfur cathodes with high areal specific capacity. All three components are necessary to reach a high sulfur loading of 3.8 mg/cm2 with a specific/areal capacity of 805 mAh/g/2.2 mAh/cm2. Good adhesion between the carbon-coated Al foil current collectors and the composite sulfur impregnated carbon matrices is mandatory for stable electrodes. Swelling of the binders influenced cycling retention as electroconductivity dominated the cycling performance of the Li-S cells comprising cathodes with high sulfur loading. Composite electrodes based on carbonaceous matrices in which sulfur is impregnated at high specific loading and non-swelling binders that maintain the integrated structure of the composite electrodes are important for strong performance. This basic design can be mass produced and optimized to yield practical devices.

10.
ACS Appl Mater Interfaces ; 14(41): 47066-47074, 2022 Oct 19.
Artigo em Inglês | MEDLINE | ID: mdl-36214734

RESUMO

The optimal performance of organic electrodes for aqueous batteries requires their full compatibility with selected electrolyte solutions. Electrode materials having 1-3-dimensional structures of variable rigidity possess a confined space in their structure filled with water and electrolyte solutions. Depending on the rigidity and confined space geometry, insertion and extraction of ions into electrode structures are often coupled with incorporation/withdrawal of water molecules. Aside from the scientific interest in understanding the charging mechanism of such systems, co-insertion of solvent molecules affects strongly the charge storage capability of the electrodes for energy storage devices. We present herein in situ electrochemical quartz crystal microbalance with dissipation monitoring (EQCM-D) investigations of polyaniline (PANI) electrodes operating in various aqueous Na+-containing electrolytes, namely, Na2SO4, NaClO4, NaBF4, and NaPF6. Careful analysis of the EQCM-D results provides a dynamic snapshot of the mixed anionic/protonic fluxes and the accompanying water molecules' insertion/extraction to/from the PANI electrodes. Based on our observations, it was found that the charging mechanism, as well as the capacity values, strictly depends on the electrolyte pH, the chaotropic/kosmotropic character of the anionic dopants, and the amount of the extracted water molecules. This study demonstrates the effectiveness of analysis by EQCM-D in selecting electrolytes for batteries comprising organic electrodes.

11.
Adv Sci (Weinh) ; 9(33): e2202627, 2022 Nov.
Artigo em Inglês | MEDLINE | ID: mdl-36253118

RESUMO

Among extensively studied Li-ion cathode materials, LiCoO2 (LCO) remains dominant for portable electronic applications. Although its theoretical capacity (274 mAh g-1 ) cannot be achieved in Li cells, high capacity (≤240 mAh g-1 ) can be obtained by raising the charging voltage up to 4.6 V. Unfortunately, charging Li-LCO cells to high potentials induces surface and structural instabilities that result in rapid degradation of cells containing LCO cathodes. Yet, significant stabilization is achieved by surface coatings that promote formation of robust passivation films and prevent parasitic interactions between the electrolyte solutions and the cathodes particles. In the search for effective coatings, the authors propose RbAlF4 modified LCO particles. The coated LCO cathodes demonstrate enhanced capacity (>220 mAh g-1 ) and impressive retention of >80/77% after 500/300 cycles at 30/45 °C. A plausible mechanism that leads to the superior stability is proposed. Finally the authors demonstrate that the main reason for the degradation of 4.6 V cells is the instability of the anode side rather than the failure of the coated cathodes.

12.
Artigo em Inglês | MEDLINE | ID: mdl-36268653

RESUMO

Li-rich Mn-based layered oxide cathodes with a high discharge capacity hold great promise for high energy density lithium-ion batteries. However, application is hampered by voltage and capacity decay and gas evolution during cycling due to interfacial side reactions. Here, we report coating by oxygen-deficient perovskite La0.9Sr0.1CoO3 using the Pechini process. X-ray photoelectron spectroscopy and scanning transmission electron microscopy both exhibit a uniform coating layer with a high oxygen vacancy concentration. The coating effectively mitigates the first cycle irreversible capacity loss and voltage decay while increasing cyclability. Optimized coating improves capacity retention from 55.6% to 84.8% after 400 cycles at 2 C. Operando differential electrochemical mass spectroscopy shows that such a coating can significantly mitigate the release of oxygen and carbon dioxide. Electrochemical impedance spectroscopy and post-mortem analysis indicate that the coating layer forms a stable interface and restricts structure evolution and cation mixing during cycling, conferring these cathode materials with better cycling and voltage stability. The perovskite can be applied to other cathodes with high voltage and capacity to suppress interfacial side reactions toward developing stable high energy density batteries.

13.
Small Methods ; 6(10): e2200674, 2022 10.
Artigo em Inglês | MEDLINE | ID: mdl-36074984

RESUMO

Here, three types of surface coatings based on adsorption of organic aromatic acids or their Li salts are applied as functional coating substrates to engineer the surface properties of high voltage LiNi0.5 Mn1.5 O4 (LNMO) spinel cathodes. The materials used as coating include 1,3,5-benzene-tricarboxylic acid (trimesic acid [TMA]), its Li-salt, and 1,4-benzene-dicarboxylic acid (terephthalic acid). The surface coating involves simple ethanol liquid-phase mixing and low-temperature heat treatment under nitrogen flow. In typical comparative studies, TMA-coated (3-5%) LNMO cathodes deliver >90% capacity retention after 400 cycles with significantly improved rate performance in Li-coin cells at 30 °C compared to uncoated material with capacity retention of ≈40%. The cathode coating also prevents the rapid drop in the electrochemical activity of high voltage Li cells at 55 °C. Studies of high voltage full cells containing TMA coated cathodes versus graphite anodes also demonstrate improved electrochemical behavior, including improved cycling performance and capacity retention, increased rate capabilities, lower voltage hysteresis, and very minor direct current internal resistance evolution. In line with the highly positive effects on the electrochemical performance, it is found that these coatings reduce detrimental transition metal cations dissolution and ensure structural stability during prolonged cycling and thermal stability at elevated temperatures.


Assuntos
Grafite , Sais , Benzeno , Ácidos Dicarboxílicos , Eletrodos , Etanol , Íons , Lítio/química , Nitrogênio , Compostos Orgânicos , Ácidos Tricarboxílicos , Níquel/química , Oxigênio/química , Manganês/química
14.
Small ; 18(39): e2204236, 2022 Sep.
Artigo em Inglês | MEDLINE | ID: mdl-35988142

RESUMO

The growth of ultrathin 1D inorganic nanomaterials with controlled diameters remains challenging by current synthetic approaches. A polymer chain templated method is developed to synthesize ultrathin Bi2 O2 CO3 nanotubes. This formation of nanotubes is a consequence of registry between the electrostatic absorption of functional groups on polymer template and the growth habit of Bi2 O2 CO3 . The bulk bismuth precursor is broken into nanoparticles and anchored onto the polymer chain periodically. These nanoparticles react with the functional groups and gradually evolve into Bi2 O2 CO3 nanotubes along the chain. 5.0 and 3.0 nm tubes with narrow diameter deviation are synthesized by using branched polyethyleneimine and polyvinylpyrrolidone as the templates, respectively. Such Bi2 O2 CO3 nanotubes show a decent lithium-ion storage capacity of around 600 mA h g-1 at 0.1 A g-1 after 500 cycles, higher than other reported bismuth oxide anode materials. More interestingly, the Bi materials developed herein still show decent capacity at very low temperatures, that is, around 330 mA h g-1 (-22 °C) and 170 mA h g-1 (-35 °C) after 75 cycles at 0.1 A g-1 , demonstrating their promising potential for practical application in extreme conditions.

15.
Artigo em Inglês | MEDLINE | ID: mdl-35642900

RESUMO

High-performance electrolytes are at the heart of magnesium battery development. Long-term stability along with the low potential difference between plating and stripping processes are needed to consider them for next-generation battery devices. Within this work, we perform an in-depth characterization of the novel Mg[Al(hfip)4]2 salt in different glyme-based electrolytes. Specific importance is given to the influence of water content and the role of additives in the electrolyte. Mg[Al(hfip)4]2-based electrolytes exemplify high tolerance to water presence and the beneficial effect of additives under aggravated cycling conditions. Finally, electrolyte compatibility is tested with three different types of Mg cathodes, spanning different types of electrochemical mechanisms (Chevrel phase, organic cathode, sulfur). Benchmarking with an electrolyte containing a state-of-the-art Mg[B(hfip)4]2 salt exemplifies an improved performance of electrolytes comprising the Mg[Al(hfip)4]2 salt and establishes Mg[Al(hfip)4]2 as a new standard salt for the future Mg battery research.

16.
ACS Appl Mater Interfaces ; 13(46): 54894-54905, 2021 Nov 24.
Artigo em Inglês | MEDLINE | ID: mdl-34780145

RESUMO

One of the greatest challenges toward rechargeable magnesium batteries is the development of noncorrosive electrolyte solutions with high anodic stability that can support reversible Mg deposition/dissolution. In the last few years, magnesium electrolyte solutions based on Cl-free fluorinated alkoxyborates were investigated for Mg batteries due to their high anodic stability and ionic conductivity and the possibility of reversible deposition/dissolution in ethereal solvents. Here, the electrochemical performance of Mg[B(hexafluoroisopropanol)4]2/dimethoxyethane (Mg[B(HFIP)4]2/DME) solutions was examined. These electrolyte solutions require a special "conditioning" pretreatment that removes undesirable active moieties. Such a process was developed and explored, and basic scientific issues related to the mechanism by which it affects Mg deposition/dissolution were addressed. The chemical changes that occur during the conditioning process were examined. Mg[B(HFIP)4]2/DME solutions were found to enable reversible Mg deposition, albeit with a relatively low Coulombic efficiency of 95% during the first cycles. Prolonged deposition/dissolution cycling tests demonstrate a stable behavior of magnesium electrodes. Overall, this system presents a reasonable electrolyte solution and can serve as a basis for future efforts to develop chlorine-free alternatives for secondary magnesium batteries. It is clear that such a conditioning process is mandatory, as it removes reactive contaminants that lead to unavoidable passivation and deactivation of Mg electrodes from the solution.

17.
J Am Chem Soc ; 143(50): 21161-21176, 2021 Dec 22.
Artigo em Inglês | MEDLINE | ID: mdl-34807588

RESUMO

To date, lithium ion batteries are considered as a leading energy storage and conversion technology, ensuring a combination of high energy and power densities and prolonged cycle life. A critical point for elaboration of high energy density secondary Li batteries is the use of high specific capacity positive and negative electrodes. Among anode materials, Li metal anodes are considerably superior due to having the highest theoretical specific capacity (3860 mAh g-1) and lowest negative redox potential (-3.040 V vs a standard hydrogen electrode). Combination of Li metal anodes with Li[NiCoM]O2-layered cathodes with a high stable specific capacity of about 200 up to 250 mAh g-1 is particularly attractive. The development of advanced electrolyte solutions which ensure effective passivation of the electrodes' surfaces is of critical importance. Considerable efforts have been focused on fluorinated organic co-solvents and specifically fluoroethylene carbonate (FEC) due to the formation of thin, flexible Li-ions-conducting surface films with excellent protective properties. However, in the FEC-based solutions, detrimental "cross talk" between the Li anodes and the Li[NiCoM]O2 cathodes leads to worsening of the passivation of Li metal anodes, consumption of the electrolyte solutions, and limited cycle life of full Li|Li[NiCoM]O2 cells cycled with a low amount of the electrolyte solution and practical cycling parameters. The addition of difluoroethylene carbonate (DFEC) co-solvent with lower LUMO energy leads to a significant improvement in the cycling behavior of full cells. Using fluorinated co-solvents possessing synergistic effects is very promising and paves the way for developing rechargeable batteries with the highest energy density.

18.
ACS Appl Mater Interfaces ; 13(39): 46537-46548, 2021 Oct 06.
Artigo em Inglês | MEDLINE | ID: mdl-34554723

RESUMO

In capacitive deionization (CDI), coion repulsion and Faradaic reactions during charging reduce the charge efficiency (CE), thus limiting the salt adsorption capacity (SAC) and energy efficiency. To overcome these issues, membrane CDI (MCDI) based on the enhanced permselectivity of the anode and cathode is proposed using the ion-exchange polymer as the independent membrane or coating. To develop a novel and cost-effective MCDI system, we fabricated an integrated membrane electrode using a thin layer of the inorganic ion-exchange material coated on the activated carbon (AC) electrode, which effectively improves the ion selectivity. Montmorillonite (MT, Al2O9Si3) and hydrotalcite (HT, Mg6Al2(CO3)(OH)16·4H2O) were selected as the main active anion- and cation-exchange materials, respectively, for the cathode and anode. The HT-MT MCDI system employing HT-AC and MT-AC electrodes obtained a CE of 90.5% and an SAC of 15.8 mg g-1 after 100 consecutive cycles (50 h); these values were considerably higher than those of the traditional CDI system employing pristine AC electrodes (initially, a CE of 55% and an SAC of 10.2 mg g-1, which attenuated continuously to zero, and even "inverted work" occurs after 50 h, i.e., desorption during charging and adsorption during discharging). The HT-MT MCDI system showed moderate tolerance to organic matters during desalination and retained 84% SAC and 89% CE after 70 cycles in 50-200 mg L-1 sodium alginate. This study demonstrates a simple and cost-effective method for fabricating high-CE electrodes for desalination with great application potential.

19.
ACS Appl Mater Interfaces ; 13(39): 46478-46487, 2021 Oct 06.
Artigo em Inglês | MEDLINE | ID: mdl-34569238

RESUMO

A key issue in the development of sustainable Na-ion batteries (NIBs) is the stability of the electrolyte solution and its ability to form effective passivation layers on both cathode and anode. In this regard, the use of fluorine-based additives is considered a promising direction for improving electrode performance. Fluoroethylene carbonate (FEC) and trans-difluoroethylene carbonate (DFEC) were demonstrated as additives or cosolvents that form effective passivating surface films in Li-ion batteries. Their effect is evaluated for the first time with cathodes in NIBs. By application of systematic electrochemical and postmortem investigations, the role of fluorinated additives in the good performance of Na0.44MnO2 (NMO) cathodes was deciphered. Despite the significant improvement in the performance of Li-ion cells enabled by the use of FEC and FEC + DFEC, the highest stability for NIBs was observed when only FEC was used as an additive. Mechanistic insights and analytical characterizations were carried out to shed light on the inferior effect of FEC + DFEC in NIBs, in contrast to its positive effect on the stability of Li-ion batteries.

20.
ChemSusChem ; 14(21): 4690-4696, 2021 Nov 04.
Artigo em Inglês | MEDLINE | ID: mdl-34339584

RESUMO

In recent decades, rechargeable Mg batteries (RMBs) technologies have attracted much attention because the use of thin Mg foil anodes may enable development of high-energy-density batteries. One of the most critical challenges for RMBs is finding suitable electrolyte solutions that enable efficient and reversible Mg cells operation. Most RMB studies concentrate on the development of novel electrolyte systems, while only few studies have focused on the practical feasibility of using pure metallic Mg as the anode material. Pure Mg metal anodes have been demonstrated to be useful in studying the fundamentals of nonaqueous Mg electrochemistry. However, pure Mg metal may not be suitable for mass production of ultrathin foils (<100 microns) due to its limited ductility. The metals industry overcomes this problem by using ductile Mg alloys. Herein, the feasibility of processing ultrathin Mg anodes in electrochemical cells was demonstrated by using AZ31 Mg alloys (3 % Al; 1 % Zn). Thin-film Mg AZ31 anodes presented reversible Mg dissolution and deposition behavior in complex ethereal Mg electrolytes solutions that was comparable to that of pure Mg foils. Moreover, it was demonstrated that secondary Mg battery prototypes comprising ultrathin AZ31 Mg alloy anodes (≈25 µm thick) and Mgx Mo6 S8 Chevrel-phase cathodes exhibited cycling performance equal to that of similar cells containing thicker pure Mg foil anodes. The possibility of using ultrathin processable Mg metal anodes is an important step in the realization of rechargeable Mg batteries.

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