Cellular Scale Curvature in Bioceramic Scaffolds Enhanced Bone Regeneration by Regulating Skeletal Stem Cells and Vascularization.

Critical-sized segmental bone defects cannot heal spontaneously, leading to disability and significant increase in mortality. However, current treatments utilizing bone grafts face a variety of challenges from donor availability to poor osseointegration. Drugs such as growth factors increase cancer risk and are very costly. Here, we report a porous bioceramic scaffold that promote bone regeneration via solely mechanobiological design. Two types of scaffolds with high versus low pore curvatures were created using high precision 3D printing technology to fabricate pore curvatures radius in the 100s of microns. While both were able to support bone formation, the high curvature pores induced higher ectopic bone formation and increased vessel invasion. Scaffolds with high curvature pores also promoted faster regeneration of critical-sized segmental bone defects by activating mechanosensitive pathways. High curvature pore recruited skeletal stem cells and type H vessels from both the periosteum and the marrow during the early phase of repair. High curvature pores had increased survival of transplanted GFP-labelled skeletal stem cells (SSCs) and recruited more host SSCs. Taken together, our bioceramic scaffolds with defined micron-scale pore curvatures demonstrate a mechanobiological approach for orthopedic scaffold design. This article is protected by copyright. All rights reserved.

Robust and Corrosion-Resistant Overall Water Splitting Electrode Enabled by Additive Manufacturing.

Electrolysis of water has emerged as a prominent area of research in recent years. As a promising catalyst support, copper foam is widely investigated for electrolytic water, yet the insufficient mechanical strength and corrosion resistance render it less suitable for harsh working conditions. To exploit high-performance catalyst supports, various metal supports are comprehensively evaluated, and Ti6 Al4 V (Ti64) support exhibited outstanding compression and corrosion resistance. With this in mind, a 3D porous Ti64 catalyst support is fabricated using the selective laser sintering (SLM) 3D printing technology, and a conductive layer of nickel (Ni) is coated to increase the electrical conductivity and facilitate the deposition of catalysts. Subsequently, Co0.8 Ni0.2 (CO3 )0.5 (OH)·0.11H2 O (CoNiCH) nanoneedles are deposited. The resulting porous Ti64/Ni/CoNiCH electrode displayed an impressive performance in the oxygen evolution reaction (OER) and reached 30 mA cm-2 at an overpotential of only 200 mV. Remarkably, even after being compressed at 15.04 MPa, no obvious structural deformation is observed, and the attenuation of its catalytic efficiency is negligible. Based on the computational analysis, the CoNiCH catalyst demonstrated superior catalytic activity at the Ni site in comparison to the Co site. Furthermore, the electrode reached 30 mA cm-2 at 1.75 V in full water splitting conditions and showed no significant performance degradation even after 60 h of continuous operation. This study presents an innovative approach to robust and corrosion-resistant catalyst design.

Ultra-Sensitive and Stable Multiplexed Biosensors Array in Fully Printed and Integrated Platforms for Reliable Perspiration Analysis.

Electrochemical biosensors have emerged as one of the promising tools for tracking human body physiological dynamics via non-invasive perspiration analysis. However, it remains a key challenge to integrate multiplexed sensors in a highly controllable and reproducible manner to achieve long-term reliable biosensing, especially on flexible platforms. Herein, a fully inkjet printed and integrated multiplexed biosensing patch with remarkably high stability and sensitivity is reported for the first time. These desirable characteristics are enabled by the unique interpenetrating interface design and precise control over active materials mass loading, owing to the optimized ink formulations and droplet-assisted printing processes. The sensors deliver sensitivities of 313.28 µA mm-1 cm-2 for glucose and 0.87 µA mm-1 cm-2 for alcohol sensing with minimal drift over 30 h, which are among the best in the literature. The integrated patch can be used for reliable and wireless diet monitoring or medical intervention via epidermal analysis and would inspire the advances of wearable devices for intelligent healthcare applications.

Direct 4D printing of ceramics driven by hydrogel dehydration.

4D printing technology combines 3D printing and stimulus-responsive materials, enabling construction of complex 3D objects efficiently. However, unlike smart soft materials, 4D printing of ceramics is a great challenge due to the extremely weak deformability of ceramics. Here, we report a feasible and efficient manufacturing and design approach to realize direct 4D printing of ceramics. Photocurable ceramic elastomer slurry and hydrogel precursor are developed for the fabrication of hydrogel-ceramic laminates via multimaterial digital light processing 3D printing. Flat patterned laminates evolve into complex 3D structures driven by hydrogel dehydration, and then turn into pure ceramics after sintering. Considering the dehydration-induced deformation and sintering-induced shape retraction, we develop a theoretical model to calculate the curvatures of bent laminate and sintered ceramic part. Then, we build a design flow for direct 4D printing of various complex ceramic objects. This approach opens a new avenue for the development of ceramic 4D printing technology.

Highly Efficient Aligned Ion-Conducting Network and Interface Chemistries for Depolarized All-Solid-State Lithium Metal Batteries.

Improving the long-term cycling stability and energy density of all-solid-state lithium (Li)-metal batteries (ASSLMBs) at room temperature is a severe challenge because of the notorious solid-solid interfacial contact loss and sluggish ion transport. Solid electrolytes are generally studied as two-dimensional (2D) structures with planar interfaces, showing limited interfacial contact and further resulting in unstable Li/electrolyte and cathode/electrolyte interfaces. Herein, three-dimensional (3D) architecturally designed composite solid electrolytes are developed with independently controlled structural factors using 3D printing processing and post-curing treatment. Multiple-type electrolyte films with vertical-aligned micro-pillar (p-3DSE) and spiral (s-3DSE) structures are rationally designed and developed, which can be employed for both Li metal anode and cathode in terms of accelerating the Li+ transport within electrodes and reinforcing the interfacial adhesion. The printed p-3DSE delivers robust long-term cycle life of up to 2600 cycles and a high critical current density of 1.92 mA cm-2. The optimized electrolyte structure could lead to ASSLMBs with a superior full-cell areal capacity of 2.75 mAh cm-2 (LFP) and 3.92 mAh cm-2 (NCM811). This unique design provides enhancements for both anode and cathode electrodes, thereby alleviating interfacial degradation induced by dendrite growth and contact loss. The approach in this study opens a new design strategy for advanced composite solid polymer electrolytes in ASSLMBs operating under high rates/capacities and room temperature.

Design and fabrication of biomimicking radially graded scaffolds via digital light processing 3D printing for bone regeneration.

Scaffolds are an essential component in bone tissue engineering (BTE). However, most of the current BTE scaffolds are homogeneous structures and do not resemble the graded architectures of native bone. In the current study, four types of biomimicking scaffold designs based on gyroid (G) and primitive (P) units with radially graded pore sizes were devised, and scaffolds of these designs with two porosity groups (65 vol% and 75 vol%) were fabricated via digital light processing (DLP) 3D printing using biphasic calcium phosphate (BCP). Scaffolds of the gyroid-gyroid (G-G) design displayed better dimensional accuracy, compressive property, and cell proliferation rate than gyroid-primitive (G-P), primitive-gyroid (P-G), and primitive-primitive (P-P) scaffolds. Subsequently, graded G-G scaffolds with different porosities were fabricated and the relationship between compressive strength and porosity was determined. Furthermore, the sintered BCP bioceramics fabricated via current manufacturing process exhibited excellent biocompatibility and bioactivity, indicating their high potential for BTE.

Manageable Bubble Release Through 3D Printed Microcapillary for Highly Efficient Overall Water Splitting.

Porous metal foams (e.g., Ni/Cu/Ti) are applied as catalyst supports extensively for water splitting due to their large specific area and excellent conductivity, however, intrinsic bubble congestion is unavoidable because of the irregular three-dimensional (3D) networks, resulting in high polarization and degraded electrocatalytic performances. To boost the H2 O decomposition kinetics, the immediate bubble removal and water supply sequential in the gas-liquid-solid interface is essential. Inspired by the high efficiency of water/nutrient transport in the capillaries plants, this work designs a graphene-based capillary array with side holes as catalyst support to manage the bubble release and water supply via a Z-axis controllable digital light processing (DLP) 3D printing technology. Like planting rice, a low-cost, high-active CoNi carbonate hydroxide (CoNiCH) is planted on support. A homemade cell can reach 10 mA cm-2 in 1.51 V, and be kept at 30 mA cm-2 for 60 h without noticeable degradation, surpassing most of the known cells. This research provides a promising avenue to design and prepare advanced catalysts in various fields, including energy applications, pollutant treatment, and chemical synthesis.

Accuracy of additively manufactured zirconia four-unit fixed dental prostheses fabricated by stereolithography, digital light processing and material jetting compared with subtractive manufacturing.

OBJECTIVE: To evaluate the manufacturing accuracy of zirconia four-unit fixed dental prostheses (FDPs) fabricated by three different additive manufacturing technologies compared with subtractive manufacturing. METHODS: A total of 79 zirconia FDPs were produced by three different manufacturing technologies, representing additive (one stereolithography [aSLA] and one material jetting [aMJ] device, two digital light processing [aDLP1/aDLP2] devices) and subtractive manufacturing (two devices [s1/s2]), the latter serving as references. After printing, additively manufactured FDPs were debound and finally sintered. Subsequently, samples were circumferentially digitized and acquired surface areas were split in three Regions Of Interest (ROIs: inner/outer shell, margin). Design and acquired data were compared for accuracy using an inspection software. Statistical evaluation was performed using the root mean square error (RMSE) and nonparametric Kruskal-Wallis method with post hoc Wilcoxon-Mann-Whitney U tests. Bonferroni correction was applied in case of multiple testing. RESULTS: Regardless the ROI, significant differences were observed between manufacturing technologies (P < 0.001). Subtractive manufacturing was the most accurate with no significant difference regarding the material/device (s1/s2, P > 0.054). Likewise, no statistical difference regarding accurary was found when comparing s2 with aMJ and aSLA in most ROIs (P > 0.085). In general, mean surface deviation was< 50 µm for s1/s2 and aMJ and< 100 µm for aSLA and aDLP2. aDLP1 showed surface deviations> 100 µm and was the least accurate compared to the other additive/subtractive technologies. SIGNIFICANCE: Additive manufacturing represents a promising set of technologies for the manufacturing of zirconia FDPs, but not yet as accurate as subtractive manufacturing. Methodological impact on accuracy within and in between different additive technologies needs to be further investigated.

3D Printing of Multiscale Ti64-Based Lattice Electrocatalysts for Robust Oxygen Evolution Reaction.

Electrically assisted water splitting is an endurable strategy for hydrogen production, but the sluggish kinetics of oxygen evolution reaction (OER) extremely restrict the large-scale production of hydrogen. Developing highly efficient and non-precious catalytic materials is essential to accelerate the sluggish kinetics of OER. However, currently used catalyst supports, such as copper foam, suffer from inferior corrosion resistance and structural stability, resulting in the disabled functionality of 3D conductive networks. To this end, a novel 3D freestanding electrode with corrosion-resistant and robust Ti-6Al-4V titanium alloy lattice as the catalyst support is designed via a 3D printing technology of selective laser melting. After the coating of core-shell Cu(OH)2@CoNi carbonate hydroxides (CoNiCH) on the designed lattice, a unique micro/nano-sized hierarchical porous structure is formed, which endows the electrocatalyst with a promising electrocatalytic activity (a low overpotential of 355 mV at 30 mA cm-2 and Tafel slope of 125.3 mV dec-1 ). Computational results indicate that the CoNiCH exhibits optimized electron transfer and the catalytic activity of the Ni site is higher than that of the Co site in the CoNiCH. Therefore, the integration of robust catalyst supports and highly active materials opens up an avenue for reliable and high-performance OER electrocatalysts.

Metallic Scaffold with Micron-Scale Geometrical Cues Promotes Osteogenesis and Angiogenesis via the ROCK/Myosin/YAP Pathway.

The advent of precision manufacturing has enabled the creation of pores in metallic scaffolds with feature size in the range of single microns. In orthopedic implants, pore geometries at the micron scale could regulate bone formation by stimulating osteogenic differentiation and the coupling of osteogenesis and angiogenesis. However, the biological response to pore geometry at the cellular level is not clear. As cells are sensitive to curvature of the pore boundary, this study aimed to investigate osteogenesis in high- vs low-curvature environments by utilizing computer numerical control laser cutting to generate triangular and circular precision manufactured micropores (PMpores). We fabricated PMpores on 100 µm-thick stainless-steel discs. Triangular PMpores had a 30° vertex angle and a 300 µm base, and circular PMpores had a 300 µm diameter. We found triangular PMpores significantly enhanced the elastic modulus, proliferation, migration, and osteogenic differentiation of MC3T3-E1 preosteoblasts through Yes-associated protein (YAP) nuclear translocation. Inhibition of Rho-associated kinase (ROCK) and Myosin II abolished YAP translocation in all pore types and controls. Inhibition of YAP transcriptional activity reduced the proliferation, pore closure, collagen secretion, alkaline phosphatase (ALP), and Alizarin Red staining in MC3T3-E1 cultures. In C166 vascular endothelial cells, PMpores increased the VEGFA mRNA expression even without an angiogenic differentiation medium and induced tubule formation and maintenance. In terms of osteogenesis-angiogenesis coupling, a conditioned medium from MC3T3-E1 cells in PMpores promoted the expression of angiogenic genes in C166 cells. A coculture with MC3T3-E1 induced tubule formation and maintenance in C166 cells and tubule alignment along the edges of pores. Together, curvature cues in micropores are important stimuli to regulate osteogenic differentiation and osteogenesis-angiogenesis coupling. This study uncovered key mechanotransduction signaling components activated by curvature differences in a metallic scaffold and contributed to the understanding of the interaction between orthopedic implants and cells.

Nano-Hydroxyapatite Bone Scaffolds with Different Porous Structures Processed by Digital Light Processing 3D Printing.

The morphologies and structures of the scaffold have a significant influence on their mechanical and biological properties. In this work, different types of porous structures: Triply periodic minimal surface-Schwarz primitive (P), body-centered cubic, and cubic pore-shaped (CPS) hydroxyapatite scaffolds with ~70% porosity were fabricated through digital light processing (DLP) 3D printing technology. The compressive properties and in vitro cell evaluations such as cell proliferation and attachment morphology of these scaffolds were systematically compared. The results showed that the CPS scaffolds exhibited the highest compressive strength (~22.5 MPa) and modulus (~400 MPa). In addition, the CPS scaffolds also performed the most active cell metabolisms as compared to other two structures, which may account for the larger pore size and smaller curvature of the substrate. This study provides a general guidance for the fabrication and selection of porous bone scaffolds processed by DLP 3D printing.

Evaluating the Utility of Simplicillium lanosoniveum, a Hyperparasitic Fungus of Puccinia graminis f. sp. tritici, as a Biological Control Agent against Wheat Stem Rust.

Wheat stem rust is one of the wheat diseases caused by Puccinia graminis Pers. f. sp. tritici (Pgt). This disease has been responsible for major losses to wheat production worldwide. Currently used methods for controlling this disease include fungicides, the breeding of stem rust-resistant cultivars, and preventive agricultural measures. However, the excessive use of fungicides can have various deleterious effects on the environment. A hyperparasitic fungus with white mycelia and oval conidia, Simplicillium lanosoniveum, was isolated from the urediniospores of Pgt. When Pgt-infected wheat leaves were inoculation with isolates of S. lanosoniveum, it was found that S. lanosoniveum inoculation inhibited the production and germination of urediniospores, suggesting that S. lanosoniveum could inhibit the growth and spread of Pgt. Scanning electron microscopy revealed that S. lanosoniveum could inactivate the urediniospores by inducing structural damage. Overall, findings indicate that S. lanosoniveum might provide an effective biological agent for the control of Pgt.

Holistic process evaluation of non-conventional palm oil mill effluent (POME) treatment technologies: A conceptual and comparative review.

Thriving oil palm agroindustry comes at a price of voluminous waste generation, with palm oil mill effluent (POME) as the most cumbersome waste due to its liquid state, high strength, and great discharge volume. In view of incompetent conventional ponding treatment, a voluminous number of publications on non-conventional POME treatments is filed in the Scopus database, mainly working on alternative or polishing POME treatments. In dearth of such comprehensive review, all the non-conventional POME treatments are rigorously reviewed in a conceptual and comparative manner. Herein, non-conventional POME treatments are sorted into the five major routes, viz. biological (bioconversions - aerobic/anaerobic biodegradation), physical (flotation & membrane filtration), chemical (Fenton oxidation), physicochemical (photooxidation, steam reforming, coagulation-flocculation, adsorption, & ultrasonication), and bioelectrochemical (microbial fuel cell) pathways. For aforementioned treatments, the constraints, pros, and cons are qualitatively and quantitatively (with compiled performance data) detailed to indicate their process maturity. Authors recommended (i) bioconversions, adsorption, and steam reforming as primary treatments, (ii) flotation and ultrasonication as pretreatments, (iii) Fenton oxidation, photooxidation, and membrane filtration as polishing treatments, and (iv) microbial fuel cell and coagulation-flocculation as pretreatment or polishing treatment. Life cycle assessments are required to evaluate the environmental, economic, and energy aspects of each process.

High-quality reconstruction of coherent modulation imaging using weak cascade modulators.

Coherent modulation imaging (CMI) has been shown to be an effective lensless diffraction approach to imaging general extended samples with fast algorithmic convergence and high robustness to data imperfection. Being a single-shot technique, CMI holds a high potential for imaging dynamics with ultrafast pulses like the ones from free-electron lasers. In the reported work, strong modulators have been suggested for CMI to have the optimal performance, which may be an obstacle for the wide adoption of the method. Here we show that with our improved reconstruction algorithm the requirements on the modulation depth and feature size of a modulator can be relaxed. Furthermore, we demonstrate that when cascade configuration is used, the modulators can be even weaker while providing lower image errors in reconstruction than the case of a single modulator. Detailed numerical studies in both far-field and near-field experiment geometry are given via simulation. A relaxed requirement on modulators in CMI could pave the way for its wide use in biology and materials science.

Current Status and Prospects of Polymer Powder 3D Printing Technologies.

3D printing technology, which greatly simplifies the manufacturing of complex parts by a two-dimensional layer-upon-layer process, has flourished in recent years. As one of the most advanced technology, polymer powder 3D printing has many advantages such as high materials utilization rate, free of support structure, great design freedom, and large available materials, which has shown great potential and prospects in various industry applications. With the launch of the Multi jet Fusion system from HP, polymer powder 3D printing has been attracting more attention from industries and researchers. In this work, a comprehensive review of the main polymer powder-based 3D printing methods including binder jetting, selective laser sintering, high-speed sintering were carried out. Their forming mechanism, advantages and drawbacks, materials, and developments were presented, compared, and discussed respectively. In addition, this paper also gives suggestions on the process selection by comparing typical equipment parameters and features of each technology.

An Innovative Approach to Manganese-Substituted Hydroxyapatite Coating on Zinc Oxide⁻Coated 316L SS for Implant Application.

In this paper, the synthesis of porous manganese substituted hydroxyapatite (Mn-HAp) coating on zinc oxide (ZnO) coated stainless steel (316L SS) using the electrodeposition technique is reported. The structural, functional, morphological, and elemental analyses are characterized by various analytical techniques including X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FT-IR), field emission scanning electron microscopy (FE-SEM), transmission electron microscopy (TEM), and X-ray photoelectron spectroscopy (XPS). Results of electrochemical techniques such as cyclic polarization and impedance show that the Mn-HAp coating on ZnO coated 316L SS has the highest corrosion resistance in simulated body fluid (SBF) solution. Moreover, dissolution of metal ions was extremely reduced, as evaluated by inductively coupled plasma-atomic emission spectroscopy (ICP-AES). The adhesion and hardness of Mn-HAp/ZnO bilayer coatings have superior mechanical properties over individual coatings. Further, the biocompatibility of in vitro osteoblast attachment, cell viability, and live/dead assessment also confirmed the suitability of Mn-HAp/ZnO bilayer coating on 316L SS for orthopedic applications.

Microstructure and mechanical properties of a newly developed low Young's modulus Ti-15Zr-5Cr-2Al biomedical alloy.

The Ti-15Zr-5Cr-2Al alloy has been developed and various heat treatments have been investigated to develop new biomedical materials. It is found that the heat treatment conditions strongly affect the phase constitutions and mechanical properties. The as-cast specimen is comprised of ß phase and a small fraction of α phase, which is attributed to the suppression of ω phase caused by adding Al. A high yield strength of 1148±36MPa and moderate Young's modulus of 96±3GPa are obtained in the as-cast specimen. Besides the ß phase and α phase, ω phase is also detected in the air cooled and liquid nitrogen quenched specimens, which increases the Young's modulus and lowers the ductility. In contrast, only ß phase is detected after ice water quenching. The ice water quenched specimen exhibits a good combination of mechanical properties with a high microhardness of 302±10HV, a large plastic strain of 23±2%, a low Young's modulus of 58±4GPa, a moderate yield strength of 625±32MPa and a high compressive strength of 1880±59MPa. Moreover, the elastic energies of the ice water quenched specimen (3.22MJ/m3) and as-cast specimen (6.86MJ/m3) are higher than that of c.p. Ti (1.25MJ/m3). These results demonstrate that as-cast and ice water quenched Ti-15Zr-5Cr-2Al alloys with a superior combination of mechanical properties are potential materials for biomedical applications.

Material Evaluation and Process Optimization of CNT-Coated Polymer Powders for Selective Laser Sintering.

Multi-walled carbon nanotubes (CNTs) as nano-reinforcements were introduced to facilitate the laser sintering process and enhance the thermal and mechanical properties of polymeric composites. A dual experimental-theoretical method was proposed to evaluate the processability and predict the process parameters of newly developed CNT-coated polyamide 12 (CNTs/PA12) powders. The thermal conductivity, melt viscosity, phase transition and temperature-dependent density and heat capacity of PA12 and CNTs/PA12 powders were characterized for material evaluation. The composite powders exhibited improved heat conduction and heat absorption compared with virgin polymer powders, and the stable sintering range of composite powders was extended and found to be favourable for the sintering process. The microstructures of sintered composites revealed that the CNTs remained at the powder boundaries and formed network architectures, which instantaneously induced the significant enhancements in tensile strength, elongation at break and toughness without sacrificing tensile modulus.

Thermal Influence of CNT on the Polyamide 12 Nanocomposite for Selective Laser Sintering.

The thermal influence of carbon nanotubes (CNTs) on the PA12 in the laser sintering process was assessed by physical experiments and a three dimensional simulation model. It appears that, by adding the CNTs into the PA12 matrix, the thermal conductivity increased. A double ellipsoidal heat flux model was applied to input a three dimensional, continuous moving, volumetric laser heat source. The predicted three dimensional temperature distributions suggested that the laser heat was conducted wider and deeper in the PA12-CNT sample than PA12. Greater heat conduction can reduce the interspace between two successive layers, and result in the increase of the parts' density and properties.

[Wavelet packet extraction and entropy analysis of telemetry EEG from the prelimbic cortex of medial prefrontal cortex in morphine-induced CPP rats].

The purpose of the present study is to analyze the relationship between the telemetry electroencephalogram (EEG) changes of the prelimbic (PL) cortex and the drug-seeking behavior of morphine-induced conditioned place preference (CPP) rats by using the wavelet packet extraction and entropy measurement. The recording electrode was stereotactically implanted into the PL cortex of rats. The animals were then divided randomly into operation-only control and morphine-induced CPP groups, respectively. A CPP video system in combination with an EEG wireless telemetry device was used for recording EEG of PL cortex when the rats shuttled between black-white or white-black chambers. The telemetry recorded EEGs were analyzed by wavelet packet extraction, Welch power spectrum estimate, normalized amplitude and Shannon entropy algorithm. The results showed that, compared with operation-only control group, the left PL cortex's EEG of morphine-induced CPP group during black-white chamber shuttling exhibited the following changes: (1) the amplitude of average EEG for each frequency bands extracted by wavelet packet was reduced; (2) the Welch power intensity was increased significantly in 10-50 Hz EEG band (P < 0.01 or P < 0.05); (3) Shannon entropy was increased in ß, γ1, and γ2waves of the EEG (P < 0.01 or P < 0.05); and (4) the average information entropy was reduced (P < 0.01). The results suggest that above mentioned EEG changes in morphine-induced CPP group rat may be related to animals' drug-seeking motivation and behavior launching.