All Screen Printed and Flexible Silicon Carbide NTC Thermistors for Temperature Sensing Applications.

In this study, Silicon Carbide (SiC) nanoparticle-based serigraphic printing inks were formulated to fabricate highly sensitive and wide temperature range printed thermistors. Inter-digitated electrodes (IDEs) were screen printed onto Kapton® substrate using commercially avaiable silver ink. Thermistor inks with different weight ratios of SiC nanoparticles were printed atop the IDE structures to form fully printed thermistors. The thermistors were tested over a wide temperature range form 25 °C to 170 °C, exhibiting excellent repeatability and stability over 15 h of continuous operation. Optimal device performance was achieved with 30 wt.% SiC-polyimide ink. We report highly sensitive devices with a TCR of -0.556%/°C, a thermal coefficient of 502 K (ß-index) and an activation energy of 0.08 eV. Further, the thermistor demonstrates an accuracy of ±1.35 °C, which is well within the range offered by commercially available high sensitivity thermistors. SiC thermistors exhibit a small 6.5% drift due to changes in relative humidity between 10 and 90%RH and a 4.2% drift in baseline resistance after 100 cycles of aggressive bend testing at a 40° angle. The use of commercially available low-cost materials, simplicity of design and fabrication techniques coupled with the chemical inertness of the Kapton® substrate and SiC nanoparticles paves the way to use all-printed SiC thermistors towards a wide range of applications where temperature monitoring is vital for optimal system performance.

Photonic post-processing of a multi-material transparent conductive electrode architecture for optoelectronic device integration.

Emerging flexible optoelectronic devices require multi-material processing capabilities to fully enable the use of temperature-sensitive substrates and materials. This report demonstrates how photonic sintering enables the processing of materials with very different properties. For example, charge carrier transport/blocking metal-oxides, and transparent conductive silver nanowire-based electrodes ought to be compatible with low-energy and high-throughput processing for integration onto flexible low-temperature substrates. Compared to traditional post-processing methods, we show a rapid fabrication route yielding highly-stable hybrid electrode architectures on polyethylene terephthalate (PET). This architecture consists of an interconnected silver nanowire network encapsulated with a thin crystalline photo-sensitive titanium dioxide (TiO2) coating, allowing both layers to be treated using independent photonic post-processing sintering steps. The first step sinters the nanowires, while the second completes the conversion of the top metal-oxide layer from amorphous to crystalline TiO2. This approach improves on the fabrication speed compared to oven processing, while delivering optical and electrical characteristics comparable to the state of the art. Optimized transparency values reach 85% with haze values down-to 7% at 550 nm, while maintaining a sheet resistance of 18.1 Ω sq.-1. However, this hybrid architecture provides a much stronger resilience to degradation, which we demonstrate through exposure to harsh plasma conditions. In summary, this study shows how carefully-optimized photonic curing post-processing can provide more-stable hybrid architectures while using a multi-material processing technique suitable for high-volume manufacturing on low-temperature substrates.

Continuous Critical Respiratory Parameter Measurements Using a Single Low-Cost Relative Humidity Sensor: Evaluation Study.

BACKGROUND: Accurate and portable respiratory parameter measurements are critical for properly managing chronic obstructive pulmonary diseases (COPDs) such as asthma or sleep apnea, as well as controlling ventilation for patients in intensive care units, during surgical procedures, or when using a positive airway pressure device for sleep apnea. OBJECTIVE: The purpose of this research is to develop a new nonprescription portable measurement device that utilizes relative humidity sensors (RHS) to accurately measure key respiratory parameters at a cost that is approximately 10 times less than the industry standard. METHODS: We present the development, implementation, and assessment of a wearable respiratory measurement device using the commercial Bosch BME280 RHS. In the initial stage, the RHS was connected to the pneumotach (PNT) gold standard device via its external connector to gather breathing metrics. Data collection was facilitated using the Arduino platform with a Bluetooth Low Energy connection, and all measurements were taken in real time without any additional data processing. The device's efficacy was tested with 7 participants (5 men and 2 women), all in good health. In the subsequent phase, we specifically focused on comparing breathing cycle and respiratory rate measurements and determining the tidal volume by calculating the region between inhalation and exhalation peaks. Each participant's data were recorded over a span of 15 minutes. After the experiment, detailed statistical analysis was conducted using ANOVA and Bland-Altman to examine the accuracy and efficiency of our wearable device compared with the traditional methods. RESULTS: The perfused air measured with the respiratory monitor enables clinicians to evaluate the absolute value of the tidal volume during ventilation of a patient. In contrast, directly connecting our RHS device to the surgical mask facilitates continuous lung volume monitoring. The results of the 1-way ANOVA showed high P values of .68 for respiratory volume and .89 for respiratory rate, which indicate that the group averages with the PNT standard are equivalent to those with our RHS platform, within the error margins of a typical instrument. Furthermore, analysis utilizing the Bland-Altman statistical method revealed a small bias of 0.03 with limits of agreement (LoAs) of -0.25 and 0.33. The RR bias was 0.018, and the LoAs were -1.89 and 1.89. CONCLUSIONS: Based on the encouraging results, we conclude that our proposed design can be a viable, low-cost wearable medical device for pulmonary parametric measurement to prevent and predict the progression of pulmonary diseases. We believe that this will encourage the research community to investigate the application of RHS for monitoring the pulmonary health of individuals.

Synthesis of vacancy-rich titania particles suitable for the additive manufacturing of ceramics.

In the last decades, titania (or TiO2) particles played a crucial role in the development of photo-catalysis and better environmentally-friendly energy-harvesting techniques. In this work, we engineer a new generation of TiO2 particles rich in oxygen vacancies using a modified sol-gel synthesis. By design, these vacancy-rich particles efficiently absorb visible light to allow carefully-controlled light-induced conversion to the anatase or rutile crystalline phases. FTIR and micro-Raman spectroscopy reveal the formation of oxygen vacancies during conversion and explain this unique laser-assisted crystallization mechanism. We achieve low-energy laser-assisted crystallization in ambient environment using a modified filament 3D printer equipped with a low-power laser printhead. Since the established high-temperature treatment necessary to convert to crystalline TiO2 is ill-suited to additive manufacturing platforms, this work removes a major fundamental hurdle and opens whole new vistas of possibilities towards the additive manufacturing of ceramics, including carefully-engineered crystalline TiO2 substrates with potential applications for new and better photo-catalysis, fuel cells and energy-harvesting technologies.

High-performance silver nanowires transparent conductive electrodes fabricated using manufacturing-ready high-speed photonic sinterization solutions.

On the long road towards low-cost flexible hybrid electronics, integration and printable solar energy harvesting solutions, there is an urgent need for high-performance transparent conductive electrodes produced using manufacturing-ready techniques and equipment. In recent years, randomly-distributed metallic nanowire-based transparent mesh electrodes have proven highly-promising as they offer a superb compromise between high performances and low fabrication costs. Unfortunately, these high figure-of-merit transparent mesh electrodes usually rely heavily on extensive post-deposition processing. While conventional thermal annealing yields good performances, it is especially ill-suited for deposition on low-temperature substrates or for high-throughput manufacturing solutions. Similarly, laser-induced annealing severely limits the processing time for electrodes covering large surfaces. In this paper, we report the fabrication of ultra high-performance silver nanowires-based transparent conductive electrodes fabricated using optimized manufacturing-ready ultrafast photonic curing solutions. Using conventional indium tin oxide (ITO) as our benchmark for transparent electrodes, we demonstrate a 2.6-2.7 [Formula: see text] performance gain using two different figure-of-merit indicators. Based on these results, we believe this research provides an ideal manufacturing-ready approach for the large-scale and low-cost fabrication of ultra high-performance transparent electrodes for flexible hybrid electronics and solar-energy harvesting applications.

Hybrid Color-Tunable Polymer Light-Emitting Diodes Using Electrospraying.

This paper proposes a new paradigm in polymer light-emitting diode (PLED) fabrication by using a uniform electrosprayed microparticle film as the active layer. Among the seven electrospraying parameters analyzed, three crucial parameters are statistically identified and optimized to obtain thin electrosprayed microparticle layers. Using optimized electrospraying conditions, single-color red-emitting PLED (MEH-PPV) with a peak current density of 16.1 mA/mm2 under a 13.5 V bias and a peak external quantum efficiency of 3.2% are successfully fabricated. Finally, a combinatorial approach is implemented using both MEH-PPV (red-emitting) and F8BT (green-emitting) polymer microparticles at different mixing ratios to tune the emission spectrum of the devices. As such, it has been demonstrated that hybrid multilayer films using different organic materials with nonorthogonal solvents can be produced using this new approach. The parameter analysis and color-tunable properties pave the way towards white light PLED fabrication.