In-situ observations and acoustic measurements upon fragmentation of free-floating intermetallics under ultrasonic cavitation in water.

Grain refinement in alloys is a well-known effect of ultrasonic melt processing. Fragmentation of primary crystals by cavitation-induced action in liquid metals is considered as one of the main driving mechanisms for producing finer and equiaxed grain structures. However, in-situ observations of the fragmentation process are generally complex and difficult to follow in opaque liquid metals, especially for the free-floating crystals. In the present study, we develop a transparent test rig to observe in real time the fragmentation potential of free-floating primary Al3Zr particles under ultrasonic excitation in water (an established analogue medium to liquid aluminium for cavitation studies). An effective treatment domain was identified and fragmentation time determined using acoustic pressure field mapping. For the first time, real-time high-speed imaging captured the dynamic interaction of shock waves from the collapsing bubbles with floating intermetallic particles that led to their fragmentation. The breakage sequence as well as the cavitation erosion pattern were studied by means of post-treatment microscopic characterisation of the fragments. Fragment size distribution and crack patterns on the fractured surface were then analysed and quantified. Application of ultrasound is shown to rapidly (<10 s) reduce intermetallic size (from 5 mm down to 10 µm), thereby increasing the number of potential nucleation sites for the grain refinement of aluminium alloys during melt treatment.

On the governing fragmentation mechanism of primary intermetallics by induced cavitation.

One of the main applications of ultrasonic melt treatment is the grain refinement of aluminium alloys. Among several suggested mechanisms, the fragmentation of primary intermetallics by acoustic cavitation is regarded as very efficient. However, the physical process causing this fragmentation has received little attention and is not yet well understood. In this study, we evaluate the mechanical properties of primary Al3Zr intermetallics by nano-indentation experiments and correlate those with in-situ high-speed imaging (of up to 1 Mfps) of their fragmentation process by laser-induced cavitation (single bubble) and by acoustic cavitation (cloud of bubbles) in water. Intermetallic crystals were chemically extracted from an Al-3 wt% Zr alloy matrix. Mechanical properties such as hardness, elastic modulus and fracture toughness of the extracted intermetallics were determined using a geometrically fixed Berkovich nano-diamond and cube corner indenter, under ambient temperature conditions. The studied crystals were then exposed to the two cavitation conditions mentioned. Results demonstrated for the first time that the governing fragmentation mechanism of the studied intermetallics was due to the emitted shock waves from the collapsing bubbles. The fragmentation caused by a single bubble collapse was found to be almost instantaneous. On the other hand, sono-fragmentation studies revealed that the intermetallic crystal initially underwent low cycle fatigue loading, followed by catastrophic brittle failure due to propagating shock waves. The observed fragmentation mechanism was supported by fracture mechanics and pressure measurements using a calibrated fibre optic hydrophone. Results showed that the acoustic pressures produced from shock wave emissions in the case of a single bubble collapse, and responsible for instantaneous fragmentation of the intermetallics, were in the range of 20-40 MPa. Whereas, the shock pressure generated from the acoustic cavitation cloud collapses surged up to 1.6 MPa inducing fatigue stresses within the crystal leading to eventual fragmentation.

Epidemiology and risk factors for eliminations from Fédération Equestre Internationale endurance rides between 2004-2015 in Italy.

There is limited information on risk factors for elimination from endurance rides and changes over the years. The objectives of this study were to describe elimination for irregular gait and metabolic reasons from Fédération Equestre Internationale (FEI) endurance rides in Italy (2004-2015) and to assess risk factors and to investigate changes in elimination rates and speed over the long term. Data for FEI endurance rides were collected from three websites. Year, month, day, location, class (Concours de Raid d'Endurance International [CEI]*/**/***), restriction to young riders, distance (km), number of starters, horses' age and breed, and average finish speed for each horse were recorded. Horses were classified as completed, retired or eliminated for irregular gait, metabolic or other reasons. Environment data were obtained from the Il Meteo website. Descriptive data were summarized, and univariable analyses and multivariable logistic regression analyses were performed to investigate risk factors. The chi-squared test and one-way or Friedman analysis of variance (ANOVA) were used to assess differences between years. Variables associated with elimination for irregular gait were the number of starters, age of the horse, classes, minimum temperature and presence of rain; those associated with elimination for metabolic reasons were the number of starters, classes, horse breed and minimum temperature. Average finish speed increased over the years but the elimination frequency changed only for metabolic reasons, with a higher percentage at the beginning of the study period. This study was conducted in Italy and the results may not be applicable globally; speed was available only for horses that completed the competition. Average finish speed increased over the years but the percentage of eliminations remained stable after 2007. Training, nutrition, previous injuries and treatments are likely to contribute to problems occurring during the ride, and investigation of these factors would be desirable.

Novel high temperature vacuum nanoindentation system with active surface referencing and non-contact heating for measurements up to 800 °C.

High temperature nanoindentation is an emerging field with significant advances in instrumentation, calibration, and experimental protocols reported in the past couple of years. Performing stable and accurate measurements at elevated temperatures holds the key for small scale testing of materials at service temperatures. We report a novel high temperature vacuum nanoindentation system, High Temperature Ultra Nanoindentation Tester (UNHT3 HTV), utilizing active surface referencing and non-contact heating capable of performing measurements up to 800 °C. This nanoindenter is based on the proven Ultra Nano-Hardness Tester (UNHT) design that uses two indentation axes: one for indentation and another for surface referencing. Differential displacement measurement between the two axes enables stable measurements to be performed over long durations. A vacuum level of 10-7 mbar prevents sample surface oxidation at elevated temperatures. The indenter, reference, and sample are heated independently using integrated infrared heaters. The instrumental design details for developing a reliable and accurate high temperature nanoindenter are described. High temperature calibration procedures to minimize thermal drift at elevated temperatures are reported. Indentation data on copper, fused silica, and a hard coating show that this new generation of instrumented indenter can achieve unparalleled stability over the entire temperature range up to 800 °C with minimum thermal drift rates of <2 nm/min at elevated temperatures.