High-energy all-solid-state lithium batteries enabled by Co-free LiNiO2 cathodes with robust outside-in structures.

A critical current challenge in the development of all-solid-state lithium batteries (ASSLBs) is reducing the cost of fabrication without compromising the performance. Here we report a sulfide ASSLB based on a high-energy, Co-free LiNiO2 cathode with a robust outside-in structure. This promising cathode is enabled by the high-pressure O2 synthesis and subsequent atomic layer deposition of a unique ultrathin LixAlyZnzOδ protective layer comprising a LixAlyZnzOδ surface coating region and an Al and Zn near-surface doping region. This high-quality artificial interphase enhances the structural stability and interfacial dynamics of the cathode as it mitigates the contact loss and continuous side reactions at the cathode/solid electrolyte interface. As a result, our ASSLBs exhibit a high areal capacity (4.65 mAh cm-2), a high specific cathode capacity (203 mAh g-1), superior cycling stability (92% capacity retention after 200 cycles) and a good rate capability (93 mAh g-1 at 2C). This work also offers mechanistic insights into how to break through the limitation of using expensive cathodes (for example, Co-based) and coatings (for example, Nb-, Ta-, La- or Zr-based) while still achieving a high-energy ASSLB performance.

Exceptional Oxygen Reduction Reaction Activity and Durability of Platinum-Nickel Nanowires through Synthesis and Post-Treatment Optimization.

For the first time, extended nanostructured catalysts are demonstrated with both high specific activity (>6000 µA cmPt -2 at 0.9 V) and high surface areas (>90 m2 gPt -1). Platinum-nickel (Pt-Ni) nanowires, synthesized by galvanic displacement, have previously produced surface areas in excess of 90 m2 gPt -1, a significant breakthrough in and of itself for extended surface catalysts. Unfortunately, these materials were limited in terms of their specific activity and durability upon exposure to relevant electrochemical test conditions. Through a series of optimized postsynthesis steps, significant improvements were made to the activity (3-fold increase in specific activity), durability (21% mass activity loss reduced to 3%), and Ni leaching (reduced from 7 to 0.3%) of the Pt-Ni nanowires. These materials show more than a 10-fold improvement in mass activity compared to that of traditional carbon-supported Pt nanoparticle catalysts and offer significant promise as a new class of electrocatalysts in fuel cell applications.

The Role of Nanoscale Seed Layers on the Enhanced Performance of Niobium doped TiO2 Thin Films on Glass.

Transparent conducting oxide (TCO) coatings with decreased cost and greater process or performance versatility are needed for a variety of optoelectronic applications. Among potential new TCO candidates, doped titanium dioxide is receiving particular interest. In this study, niobium-doped titania bilayer structures consisting of a nanoscale seed layer (deposited by atomic layer deposition or RF magnetron sputtering) followed by a thick bulk-like layer were grown directly on glass in order to examine the effects of the seed layer processing on the subsequent crystallization and electrical properties of these heterostructures. Observations from Raman spectroscopy suggest that higher oxygen content in the seed layer suppresses the formation of detrimental titania polymorph phases, found in films produced by annealing directly after synthesis without any exposure to oxygen. Furthermore, our results indicate that the generation of excellent Nb:TiO2 conductors on glass (without breaking vacuum) only occurs within a narrow processing range and that the sequential deposition of oxygen-poor layers on oxygen-rich layers is a critical step towards achieving films with low resistivity.

Internal sensor compensation for increased Ca test sensitivity.

The development of state-of-the-art barrier films and encapsulation schema for displays and photovoltaics requires precise measurement of water vapor permeation as quickly as possible. We have demonstrated improvements to our electrical, Ca-trace-based water vapor transmission rate measurement technique without introducing any additional cost or sample handling concerns. Most importantly, the contacting scheme was changed so that the effective length of the sensor traces can be more precisely determined making the contact resistance between the Ca and Au/Ti films far less likely to affect the results. A 4-pt contacting pattern was also applied to the internal (non-data) witness trace. This expanded the potential utility of the witness trace from just an indicator for the integrity of the sample assembly, to also being used to compensate for measurement error. Lastly, we increased the relative precision of our resistance measurements by implementing a Ca sensor trace with significantly higher resistance. Principally, these changes produce significant measurement improvements for permeation rates less than 10(-4) g/m(2)/day, by lowering the noise floor, reducing required measurement time, and increasing the reproducibility of this test method.

Evaluation of the sensitivity limits of water vapor transmission rate measurements using electrical calcium test.

The development of flexible organic light emitting diode displays and flexible thin film photovoltaic devices is dependent on the use of flexible, low-cost, optically transparent and durable barriers to moisture and∕or oxygen. It is estimated that this will require high barriers with water vapor transmission rates (WVTR) between 10(-4) and 10(-6) g∕m(2)∕day. Thus, there is a need to develop a relatively fast, low cost, and quantitative method to evaluate such low permeation rates. Prior works have demonstrated that Ca films, because they change optically and electrically upon reaction with moisture, can be used as a sensor, enabling one to calculate a WVTR between 10 and 10(-6) g∕m(2)∕day or better. In this work, we analyze the accuracy of an electrical Ca test method. We focus on the effects of the addition of a diffusion spacer and the effects of interactions of edge-seal material with changes to the spacer contacting surface on the overall accuracy. Furthermore, we examine a series of factors that can lead to different errors resulting in qualitative rather than quantitative Ca test behavior. We demonstrate that accurate, relatively high throughput, and reproducible measurements are possible for very low WVTR films in the 10(-6) g∕m(2)∕day range.

Effect of halide-modified model carbon supports on catalyst stability.

Modification of physiochemical and structural properties of carbon-based materials through targeted functionalization is a useful way to improve the properties and performance of such catalyst materials. This work explores the incorporation of dopants, including nitrogen, iodine, and fluorine, into the carbon structure of highly-oriented pyrolytic graphite (HOPG) and its potential benefits on the stability of PtRu catalyst nanoparticles. Evaluation of the changes in the catalyst nanoparticle coverage and size as a function of implantation parameters reveals that carbon supports functionalized with a combination of nitrogen and fluorine provide the most beneficial interactions, resulting in suppressed particle coarsening and dissolution. Benefits of a carefully tuned support system modified with fluorine and nitrogen surpass those obtained with nitrogen (no fluorine) modification. Ion implantation of iodine into HOPG results in a consistent amount of structural damage to the carbon matrix, regardless of dose. For this modification, improvements in stability are similar to nitrogen modification; however, the benefit is only observed at higher dose conditions. This indicates that a mechanism different than the one associated with nitrogen may be responsible for the improved durability.

Quantitative calcium resistivity based method for accurate and scalable water vapor transmission rate measurement.

The development of flexible organic light emitting diode displays and flexible thin film photovoltaic devices is dependent on the use of flexible, low-cost, optically transparent and durable barriers to moisture and/or oxygen. It is estimated that this will require high moisture barriers with water vapor transmission rates (WVTR) between 10(-4) and 10(-6) g/m(2)/day. Thus there is a need to develop a relatively fast, low-cost, and quantitative method to evaluate such low permeation rates. Here, we demonstrate a method where the resistance changes of patterned Ca films, upon reaction with moisture, enable one to calculate a WVTR between 10 and 10(-6) g/m(2)/day or better. Samples are configured with variable aperture size such that the sensitivity and/or measurement time of the experiment can be controlled. The samples are connected to a data acquisition system by means of individual signal cables permitting samples to be tested under a variety of conditions in multiple environmental chambers. An edge card connector is used to connect samples to the measurement wires enabling easy switching of samples in and out of test. This measurement method can be conducted with as little as 1 h of labor time per sample. Furthermore, multiple samples can be measured in parallel, making this an inexpensive and high volume method for measuring high moisture barriers.

Surface chemistry for molecular layer deposition of organic and hybrid organic-inorganic polymers.

The fabrication of many devices in modern technology requires techniques for growing thin films. As devices miniaturize, manufacturers will need to control thin film growth at the atomic level. Because many devices have challenging morphologies, thin films must be able to coat conformally on structures with high aspect ratios. Techniques based on atomic layer deposition (ALD), a special type of chemical vapor deposition, allow for the growth of ultra-thin and conformal films of inorganic materials using sequential, self-limiting reactions. Molecular layer deposition (MLD) methods extend this strategy to include organic and hybrid organic-inorganic polymeric materials. In this Account, we provide an overview of the surface chemistry for the MLD of organic and hybrid organic-inorganic polymers and examine a variety of surface chemistry strategies for growing polymer thin films. Previously, surface chemistry for the MLD of organic polymers such as polyamides and polyimides has used two-step AB reaction cycles using homo-bifunctional reactants. However, these reagents can react twice and eliminate active sites on the growing polymer surface. To avoid this problem, we can employ alternative precursors for MLD based on hetero-bifunctional reactants and ring-opening reactions. We can also use surface activation or protected chemical functional groups. In addition, we can combine the reactants for ALD and MLD to grow hybrid organic-inorganic polymers that should display interesting properties. For example, using trimethylaluminum (TMA) and various diols as reactants, we can achieve the MLD of alucone organic-inorganic polymers. We can alter the chemical and physical properties of these organic-inorganic polymers by varying the organic constituent in the diol or blending the alucone MLD films with purely inorganic ALD films to build a nanocomposite or nanolaminate. The combination of ALD and MLD reactants enlarges the number of possible sequential self-limiting surface reactions for film growth. Extensions to three-step ABC reaction cycles also offer many advantages to avoid the use of homo-bifunctional reactants and incorporate new functionality in the thin film. The advances in ALD have helped technological development in many areas, including semiconductor processing and magnetic disk-drive manufacturing. We expect that the advances in MLD will lead to innovations in polymeric thin-film products. Although there are remaining challenges, effective surface chemistry strategies are being developed for MLD that offer the opportunity for future advances in materials and device fabrication.

1-Adamantanethiolate monolayer displacement kinetics follow a universal form.

Alkanethiol molecules in solution displace 1-adamantanethiolate self-assembled monolayers on Au{111}, ultimately leading to complete molecular exchange. Specifically, here, fast insertion of n-dodecanethiolate at defects in the original 1-adamantanethiolate monolayer nucleates an island growth phase, which is followed by slow ordering of the n-dodecanethiolate domains into a denser and more crystalline form. Langmuir-based kinetics, which describe alkanethiolate adsorption on bare Au{111}, fail to model this displacement reaction. Instead, a Johnson-Mehl-Avrami-Kolmogorov model of perimeter-dependent island growth yields good agreement with kinetic data obtained by Fourier transform infrared spectrometry over 100-fold variation in n-dodecanethiol concentration. Rescaling the growth rate at each concentration collapses all the data onto a single universal curve, suggesting that displacement is a scale-free process. The rate of displacement varies as the square-root of the n-dodecanethiol concentration across the 0.01-1.0 mM range studied.

Scanning electron microscopy of nanoscale chemical patterns.

A series of nanoscale chemical patterning methods based on soft and hybrid nanolithographies have been characterized using scanning electron microscopy with corroborating evidence from scanning tunneling microscopy and lateral force microscopy. We demonstrate and discuss the unique advantages of the scanning electron microscope as an analytical tool to image chemical patterns of molecules highly diluted within a host self-assembled monolayer and to distinguish regions of differential mass coverage in patterned self-assembled monolayers. We show that the relative contrast of self-assembled monolayer patterns in scanning electron micrographs depends on the operating primary electron beam voltage, monolayer composition, and monolayer order, suggesting that secondary electron emission and scattering can be used to elucidate chemical patterns.

Directed assembly and separation of self-assembled monolayers via electrochemical processing.

Separated domains of 1-dodecanethiolate were fabricated via solution displacement of preformed 1-adamantanethiolate self-assembled monolayers on Au{111}. Subsequently, the 1-adamantanethiolate domains were desorbed selectively, and the substrate was exposed to a 1-octanethiol solution, creating artificially separated self-assembled monolayers of 1-dodecanethiolate and 1-octanethiolate. The molecular order of each lattice type and the apparent height differences imaged with scanning tunneling microscopy and the two distinct cathodic peaks observed with cyclic voltammetry indicated distinct separated domains of each lattice type in the separated self-assembled monolayers. By manipulating the intermolecular interaction strengths of the patterned molecules, we are able to control the structure and properties of the separated self-assembled monolayers via the exploitation of competitive adsorption and the utilization of electrochemical processing, which can be extended to other self-assembly patterning techniques such as microdisplacement printing.

Double-ink dip-pen nanolithography studies elucidate molecular transport.

We have investigated the transport mechanism of the inks most typically used in dip-pen nanolithography by patterning both 16-mercaptohexadecanoic acid (MHDA) and 1-octadecanethiol (ODT) on the same Au{111} substrate. Several pattern geometries were used to probe ink transport from the tip to the sample during patterning of both dots (stationary tip) and lines (moving tip). When ODT was written on top of a pre-existing MHDA structure, the ODT was observed at the outsides of the MHDA structure, and the transport rate increased. In the reverse case, the MHDA was also observed on the outsides of the previously patterned ODT features; however, the transport rate was reduced. Furthermore, the shapes of pre-existing patterns of one ink were not changed by deposition of the other ink. These results highlight the important role hydrophobicity plays, both of the substrate as well as of the inks, in determining transport properties and thereby patterns produced in dip-pen nanolithography.

Molecular engineering and measurements to test hypothesized mechanisms in single molecule conductance switching.

Six customized phenylene-ethynylene-based oligomers have been studied for their electronic properties using scanning tunneling microscopy to test hypothesized mechanisms of stochastic conductance switching. Previously suggested mechanisms include functional group reduction, functional group rotation, backbone ring rotation, neighboring molecule interactions, bond fluctuations, and hybridization changes. Here, we test these hypotheses experimentally by varying the molecular designs of the switches; the ability of the molecules to switch via each hypothetical mechanism is selectively engineered into or out of each molecule. We conclude that hybridization changes at the molecule-surface interface are responsible for the switching we observe.

Transport rates vary with deposition time in dip-pen nanolithography.

By patterning with dip-pen nanolithography using tip dwell times ranging from 15 s to 2 h over a period of 19 h, we show that the transport rate for smaller patterns is different than for larger ones. This transport behavior is found for both 1-octadecanethiol (ODT) and 16-mercaptohexadecanoic acid (MHDA) inks on gold substrates. Additionally, MHDA shows an overall decrease in transport rate as a function of total writing time during such experiments. These results indicate that measurements with short dwell times are insufficient to determine transport rates for larger features.

Heat-stabilized phospholipid films: film characterization and the production of protein-resistant surfaces.

Phospholipid films have been shown in a number of studies to exhibit potential as nonfouling surfaces for biomaterial applications. However, the practical application of such films has been hindered by instability in aqueous solutions and significant detachment under mild shear stresses. Methods for stabilizing lipid films have been investigated, but to date require the presence of specific functional groups or chemical modification of the lipid molecule. In contrast to these methods, we present a process for heat-stabilization of lipid films. These heat-stabilized films have been shown to be able to withstand repeated rinsing without significant detachment. Phosphatidylcholine monolayers were formed on hydrophobic self-assembled monolayers using the liposome fusion method and stabilized at 80 degrees C. The films were characterized using Fourier transform infrared spectroscopy, ellipsometry, and atomic force microscopy and were shown to be defect free after repeated rinsing. Further experiments using a quartz crystal microbalance showed that the heat-stabilized lipid films were highly resistant to nonspecific protein adhesion and compared very favorably with poly(ethylene glycol)-coated surfaces under identical exposure conditions.

Structures and displacement of 1-adamantanethiol self-assembled monolayers on Au{111}.

We have designed monolayers with weak intermolecular interactions for use as placeholders in intelligent self- and directed-assembly. We have shown that these 1-adamantanethiolate monolayers are labile with respect to displacement by exposing them to dilute solutions of alkanethiols. These self-assembled monolayers (SAMs) of 1-adamantanethiol on Au{111} were probed using ambient scanning tunneling microscopy (STM), and their assembled order was determined. Solution deposition of the molecules results in a highly ordered hexagonally close-packed molecular lattice with a measured nearest neighbor distance of 6.9 +/- 0.4 A. The SAMs exhibit several rotational domains, but lack the protruding domain boundaries typical of alkanethiolate SAMs, and are similarly stable at room temperature. Co-deposition of alkanethiol and 1-adamantanethiol from solution results in alkanethiolate SAMs, except when using extremely low alkanethiol to 1-adamantanethiol concentration ratios. Facile displacement of low interaction strength SAMs can be exploited to enhance patterning using soft nanolithography.