Converting ash into reusable slag at lower carbon footprint: Vitrification of incineration bottom ash in MSW-fueled demonstration-scale slagging gasifier.

Globally waste incineration is becoming the predominant treatment method of solid waste. The largest fraction of solid residue of this process is incineration bottom ash (IBA) requiring further treatment before applications such as in the construction industry become feasible. In this study, vitrification of IBA was conducted in a demonstration-scale high-temperature slagging gasification plant fueled with MSW and biomass charcoal as a green auxiliary fuel. High IBA co-feeding rates of up to 491 kg/h (equivalent to 107% of MSW feeding rate) were achieved during the trials. A highly leaching-resistant slag immobilizing heavy metals in the glass-like amorphous structure and recyclable iron-rich metal granules were generated in the process. The heavy metal migration into the solid by-product fractions depended on the IBA feeding rates and process conditions such as cold cap temperature, charcoal-to-ash ratio, and gasifier temperature profile. Slaked lime and activated carbon powder were used in a dry flue gas treatment and stack gas emissions were kept well below Singapore's regulatory limits. Steam from the hot flue gas was generated in a boiler to drive a steam turbine. The application of biomass charcoal instead of fossil fuels or electricity lead to a lower carbon footprint compared to alternative vitrification technologies. The overall results reveal promising application of high temperature slagging gasification process for commercial-scale vitrification of IBA.

Characterization and comparison of gasification and incineration fly ashes generated from municipal solid waste in Singapore.

Slagging-gasification has received increasing attention as a municipal solid waste treatment technology. Compared with incineration, slagging-gasification can produce valuable syngas and generates by-products that can be easier reusable in different applications in some cases. Among these by-products, the gasification fly ash (GFA) is the only hazardous solid residue to be landfilled. To explore its potential recycling methods and maximize its recycling efficiency, the detailed physicochemical properties of GFA are crucial. This study conducted a comprehensive characterization of six GFA samples and the results were compared with one incineration fly ash (IFA) sample and available data of IFA collected in Singapore in literature. X-ray fluorescence (XRF), and microwave acid digestion (MAD) followed by inductively coupled plasma optical emission spectroscopy (ICP-OES) and inductively coupled plasma mass spectroscopy (ICP-MS) were carried out to determine the physicochemical composition of ashes. X-ray diffraction (XRD) and thermogravimetric analysis (TGA) were applied to identify their mineralogical composition. The hazard of the material was assessed through one-stage batch leaching tests. The results showed that the GFAs and IFA were both mainly composed of calcium compounds and chloride salts. However, GFA contained higher amounts of heavy metals especially lead (Pb) and zinc (Zn) than IFA. Zn contents in tested GFA samples were in a range of 1.4-3.0%, indicating the potential to recover Zn. The Ca(OH)2 content in GFA samples was up to 24.1%, which could be recovered as a low-grade lime. Based on the characteristics of GFA, a reusing method combining civil engineering utilization and resource recovery was suggested.

High temperature slagging gasification of municipal solid waste with biomass charcoal as a greener auxiliary fuel.

During high temperature slagging gasification of municipal solid waste (MSW), coal coke is typically used as an auxiliary fuel to maintain the high temperature in the gasifier and convert ashes into slag. Herein, biomass charcoal was utilized as a greener and more sustainable auxiliary fuel to replace the coal coke during stable and continuous gasification of MSW. Several monitoring characteristics were assessed, like operating conditions of the gasifier, influence of local MSW properties generated in Singapore, environmental impacts, and main by-products (slag, fly ash and metals). The performance data revealed that the replacement of coal coke with biomass charcoal provided significant environmental benefits. The use of biomass charcoal resulted in 78% less SO2 emissions, and 22% less generated fly ash because the lower sulfur content in biomass charcoal resulted in a 32% reduced use of sorbent for flue gas treatment. Furthermore, there was clear evidence of a 22% carbon footprint reduction due to replacing fossil fuel as auxiliary fuel. In addition, the slag characteristics demonstrated lower heavy metals leaching as compared to the incineration bottom ash generated from the conventional MSW incineration plant suggesting its great potential in the application as clean and green waste-derived material in the construction industry.

Redistribution of mineral phases of incineration bottom ash by size and magnetic separation and its effects on the leaching behaviors.

Size and magnetic separation of incineration bottom ash (IBA) are common for ferrous metals recovery, however, their influences on the mineral phase and the element redistribution, and subsequently the induced variation of metal leaching potential herein remain limited understanding. The lack of research in this field may misunderstand IBA performances, cause confused results for comparison among various studies, and potentially lead to biased conclusions. We herein quantitatively investigate the effects of size and magnetic separation on the IBA based on element distribution, leaching behavior, morphology, and mineralogy with statistical analysis. For preparation, sieving was performed with the original IBA (to obtain 7 size-fractions termed as OR1-7, respectively), followed by magnetic separation of each, to further yield magnetic fractions (MF1-7) to discriminate nonmagnetic fractions (NF1-7). In this study, we show that size and magnetic separation may pose significant yet different impacts on different fractions, which would affect their leaching potential concerning their respective downstream applications.