Model-based process optimization of black soldier fly egg production.

Black soldier fly (BSF) larvae (Hermetia illucens) serve as a valuable protein source for animal feed. Limiting factors in the industrial rearing of BSF are the reproduction process and egg output. Studies indicate the potential to shorten preoviposition time and increase egg output through better utilization of environmental variables, such as temperature and light, in industrial settings. Excessive stimulation, however, can lead to stress, elevated production costs, and reduced egg numbers, emphasizing the need for a delicate balance. This study addresses these challenges by investigating controlled manipulation of environmental variables to stimulate mating and enhance egg production, thereby developing a comprehensive model encompassing the adult fly life cycle, mating, and egg production. Model parameters were fitted using literature data, and the model's plausibility was tested through simulations. Using the model and optimal control methods, the calculated dynamic trajectories for environmental variables when compared to the standard approach in a constant environment demonstrated higher output and shorter production cycles at reasonable energy costs. Applications for this model-based optimization are demonstrated for various scenarios, highlighting the practical utility and versatility of the developed model. This study contributes valuable insights for improving rearing practices of BSF through environmental stimulation, offering potential advancements in egg production efficiency and overall sustainability.

A comprehensive dynamic growth and development model of Hermetia illucens larvae.

Larvae of Hermetia illucens, also commonly known as black soldier fly (BSF) have gained significant importance in the feed industry, primarily used as feed for aquaculture and other livestock farming. Mathematical models such as the Von Bertalanffy growth model and dynamic energy budget models are available for modelling the growth of various organisms but have their demerits for their application to the growth and development of BSF. Also, such dynamic models were not yet applied to the growth of the BSF larvae despite models proven to be useful for automation of industrial production process (e.g. feeding, heating/cooling, ventilation, harvesting, etc.). This work primarily focuses on developing a model based on the principles of the afore mentioned models from literature that can provide accurate mathematical description of the dry mass changes throughout the life cycle and the transition of development phases of the larvae. To further improve the accuracy of these models, various factors affecting the growth and development such as temperature, feed quality, feeding rate, moisture content in feed, and airflow rate are developed and integrated into the dynamic growth model. An extensive set of data was aggregated from various literature and used for the model development, parameter estimation and validation. Models describing the environmental factors were individually validated based on the data sets collected. In addition, the dynamic growth model was also validated for dry mass evolution and development stage transition of larvae reared on different substrate feeding rates. The developed models with the estimated parameters performed well, highlighting their potential application in decision-support systems and automation for large scale production.