Oxide-Halide Perovskite Composites for Simultaneous Recycling of Lead Zirconate Titanate Piezoceramics and Methylammonium Lead Iodide Solar Cells.

Global concerns over energy availability and the environment impose an urgent requirement for sustainable manufacturing, usage, and disposal of electronic components. Piezoelectric and photovoltaic components are being extensively used. They contain the hazardous element, Pb (e.g., in widely used and researched Pb(Zr,Ti)O3 and halide perovskites), but they are not being properly recycled or reused. This work demonstrates the fabrication of upside-down composite sensor materials using crushed ceramic particles recycled from broken piezoceramics, polycrystalline halide perovskite powder collected from waste dye-sensitized solar cells, and crystal particles of a Cd-based perovskite composition, C6 H5 N(CH3 )3 CdBr3 x Cl3(1- x ) . The piezoceramic and halide perovskite particles are used as filler and binder, respectively, to show a proof of concept for the chemical and microstructural compatibility between the oxide and halide perovskite compounds while being recycled simultaneously. Production of the recycled and reusable materials requires only a marginal energy budget while achieving a very high material densification of >92%, as well as a 40% higher piezoelectric voltage coefficient, i.e., better sensing capability, than the pristine piezoceramics. This work thus offers an energy- and environmentally friendly approach to the recycling of hazardous elements as well as giving a second life to waste piezoelectric and photovoltaic components.

Toward Ecofriendly Piezoelectric Ceramics-Reduction of Energy and Environmental Footprint from Conceptualization to Deployment.

Piezoelectric materials are widely used in electromechanical coupling components including actuators, kinetic sensors, and transducers, as well as in kinetic energy harvesters that convert mechanical energy into electricity and thus can power wireless sensing networks and the Internet of Things (IoT). Because the number of deployed energy harvesting powered systems is projected to explode, the supply of piezoelectric energy harvesters is also expected to be boosted. However, despite being able to produce green electricity from the ambient environment, high-performance piezoelectrics (i.e., piezoelectric ceramics) are energy intensive in research and manufacturing. For instance, the design of new piezoceramics relies on experimental trials, which need high process temperatures and thus cause high consumption and waste of energy. Also, the dominant element in high-performance piezoceramics is hazardous Pb, but substituting Pb with other nonhazardous elements may lead to a compromise of performance, extending the energy payback time and imposing a question of trade-offs between energy and environmental benefits. Meanwhile, piezoceramics are not well recycled, raising even more issues in terms of energy saving and environmental protection. This paper discusses these issues and then proposes solutions and provides perspectives to the future development of different aspects of piezoceramic research and industry.

Ultraelastic and High-Conductivity Multiphase Conductor with Universally Autonomous Self-Healing.

Next-generation, truly soft, and stretchable electronic circuits with material level self-healing functionality require high-performance solution-processable organic conductors capable of autonomously self-healing without external intervention. A persistent challenge is to achieve required performance level as electrical, mechanical, and self-healing properties optimized in tandem are difficult to attain. Here heterogenous multiphase conductor with cocontinuous morphology and macroscale phase separation for ultrafast universally autonomous self-healing with full recovery of pristine tensile and electrical properties in less than 120 and 900 s, respectively, is reported. The multiphase conductor is insensitive to flaws under stretching and achieves a synergistic combination of conductivity up to ≈1.5 S cm-1 , stress at break ≈4 MPa, toughness up to >81 MJ m-3 , and elastic recovery exceeding 2000% strain. Such properties are difficult to achieve simultaneously with any other type of material so far. The solution-processable multiphase conductor offers a paradigm shift for damage tolerant and environmentally resistant soft electronic components and circuits with material level self-healing.

Piezoelectric Energy Harvesting from Rotational Motion to Power Industrial Maintenance Sensors.

In industry, forecasting machinery failures could save significant time and money if any maintenance breaks are predictable. The aim of this work was to develop an energy harvesting system which could, in theory, power condition monitoring sensors in heavy machinery. In this study, piezoelectric-cantilever-type energy harvesters were attached to a motor and spun around with different rotational speeds. A mass was placed on the tip of the cantilevers, which were mounted pointing inward toward the center axis of the motor. Pointing a cantilever tip inward and increasing the distance from the center axis of the motor decreased the natural resonance frequency significantly and thus enabled higher harvested energy levels with lower rotational frequencies. Motion of the cantilever was also controlled by altering the movement space of the tip mass. This created another possibility to control the cantilever dynamics and prevent overstressing of the piezoelectric material. Restricting the movement of the tip mass can also be used to harvest energy over a wider frequency range and prevent the harvester from getting trapped into a stagnant position. The highest calculated raw power of 579.2 µW at 7.4 Hz rotational frequency was measured from a cantilever with outer dimensions of 25 mm × 100 mm. Results suggest that an energy harvesting system with multiple cantilevers could be designed to replace batteries in condition sensors monitoring revolving machinery.

All-Around Universal and Photoelastic Self-Healing Elastomer with High Toughness and Resilience.

Ultimately soft electronics seek affordable and high mechanical performance universal self-healing materials that can autonomously heal in harsh environments within short times scales. As of now, such features are not found in a single material. Herein, interpenetrated elastomer network with bimodal chain length distribution showing rapid autonomous healing in universal conditions (<7200 s) with high efficiency (up to 97.6 ± 4.8%) is reported. The bimodal elastomer displays strain-induced photoelastic effect and reinforcement which is responsible for its remarkable mechanical robustness (≈5.5 MPa stress at break and toughness ≈30 MJ m-3 ). The entropy-driven elasticity allows an unprecedented shape recovery efficiency (100%) even after fracturing and 100% resiliency up to its stretching limit (≈2000% strain). The elastomers can be mechanically conditioned leading to a state where they recover their shape extremely quickly after removal of stress (nearly order of magnitude faster than pristine elastomers). As a proof of concept, universal self-healing mechanochromic strain sensor is developed capable of operating in various environmental conditions and of changing its photonic band gap under mechanical stress.

Ferroelectric Oxides for Solar Energy Conversion, Multi-Source Energy Harvesting/Sensing, and Opto-Ferroelectric Applications.

Photoferroelectrics belong to a unique material family that exhibits both photovoltaic and ferroelectric effects simultaneously. The photovoltaic effect is the only known direct method of converting light into electricity and is the basis of solar cells. The ferroelectric effect can induce piezoelectric and pyroelectric effects, which are the working principles of widely used kinetic and thermal sensors, transducers, actuators, and energy harvesters. For a long time, photoferroelectric research was restricted to theoretical investigations only because of either the wide band gap (Eg ), which is not able to effectively absorb visible light, or to the weak ferroelectricity caused by a narrow Eg . Recent scientific breakthroughs, however, have opened doors for the development of practical applications. In this article, emerging concepts of creating balanced photovoltaic and ferroelectric properties for photoferroelectrics, as well as those of novel applications in future devices, are presented.

Microfluidic Microwave Sensor for Detecting Saline in Biological Range.

A device for measuring biological small volume liquid samples in real time is appealing. One way to achieve this is by using a microwave sensor based on reflection measurement. A prototype sensor was manufactured from low cost printed circuit board (PCB) combined with a microfluidic channel made of polymethylsiloxane (PDMS). Such a sensor was simulated, manufactured, and tested including a vacuum powered sample delivery system with robust fluidic ports. The sensor had a broad frequency band from 150 kHz to 6 GHz with three resonance frequencies applied in sensing. As a proof of concept, the sensor was able to detect a NaCl content of 125 to 155 mmol in water, which is the typical concentration in healthy human blood plasma.

Boosting Photovoltaic Output of Ferroelectric Ceramics by Optoelectric Control of Domains.

Photo-ferroelectric single crystals and highly oriented thin-films have been extensively researched recently, with increasing photovoltaic energy conversion efficiency (from 0.5% up to 8.1%) achieved. Rare attention has been paid to polycrystalline ceramics, potentially due to their negligible efficiency. However, ceramics offer simple and cost-effective fabrication routes and stable performance compared to single crystals and thin-films. Therefore, a significantly increased efficiency of photo-ferroelectric ceramics contributes toward widened application areas for photo-ferroelectrics, e.g., multisource energy harvesting. Here, all-optical domain control under illumination, visible-range light-tunable photodiode/transistor phenomena and optoelectrically tunable photovoltaic properties are demonstrated, using a recently discovered photo-ferroelectric ceramic (K0.49Na0.49Ba0.02)(Nb0.99Ni0.01)O2.995. For this monolithic material, tuning of the electric conductivity independent of the ferroelectricity is achieved, which previously could only be achieved in organic phase-separate blends. Guided by these discoveries, a boost of five orders of magnitude in the photovoltaic output power and energy conversion efficiency is achieved via optical and electrical control of ferroelectric domains in an energy-harvesting circuit. These results provide a potentially supplementary approach and knowledge for other photo-ferroelectrics to further boost their efficiency for energy-efficient circuitry designs and enable the development of a wide range of optoelectronic devices.

LTCC Packaged Ring Oscillator Based Sensor for Evaluation of Cell Proliferation.

A complementary metal-oxide-semiconductor (CMOS) chip biosensor was developed for cell viability monitoring based on an array of capacitance sensors utilizing a ring oscillator. The chip was packaged in a low temperature co-fired ceramic (LTCC) module with a flip chip bonding technique. A microcontroller operates the chip, while the whole measurement system was controlled by PC. The developed biosensor was applied for measurement of the proliferation stage of adherent cells where the sensor response depends on the ratio between healthy, viable and multiplying cells, which adhere onto the chip surface, and necrotic or apoptotic cells, which detach from the chip surface. This change in cellular adhesion caused a change in the effective permittivity in the vicinity of the sensor element, which was sensed as a change in oscillation frequency of the ring oscillator. The sensor was tested with human lung epithelial cells (BEAS-2B) during cell addition, proliferation and migration, and finally detachment induced by trypsin protease treatment. The difference in sensor response with and without cells was measured as a frequency shift in the scale of 1.1 MHz from the base frequency of 57.2 MHz. Moreover, the number of cells in the sensor vicinity was directly proportional to the frequency shift.

3D printed dielectric ceramic without a sintering stage.

This paper presents for the first time the fabrication of dielectric ceramic parts by 3D printing without sintering. The printable paste was prepared by mixing a carefully selected amount of water-soluble Li2MoO4 powder with water. A viscous mixture of solid ceramic particles and saturated aqueous phase was formed with a solid content of 60.0 vol.%. Printing of the sample discs was conducted with material extrusion using a low-cost syringe-style 3D printer. The consolidation and densification of the printed parts occurred during both printing and drying of the paste due to extrusion pressure, capillary forces, and recrystallization of the dissolved Li2MoO4. Complete drying of the paste was ensured by heating at 120 °C. The microstructure showed no delamination of the printed layers. Relatively high densities and good dielectric properties were obtained, especially when considering that no sintering and only pressure from the extrusion was employed. This approach is expected to be feasible for similar ceramics and ceramic composites.

Energy Harvesting Research: The Road from Single Source to Multisource.

Energy harvesting technology may be considered an ultimate solution to replace batteries and provide a long-term power supply for wireless sensor networks. Looking back into its research history, individual energy harvesters for the conversion of single energy sources into electricity are developed first, followed by hybrid counterparts designed for use with multiple energy sources. Very recently, the concept of a truly multisource energy harvester built from only a single piece of material as the energy conversion component is proposed. This review, from the aspect of materials and device configurations, explains in detail a wide scope to give an overview of energy harvesting research. It covers single-source devices including solar, thermal, kinetic and other types of energy harvesters, hybrid energy harvesting configurations for both single and multiple energy sources and single material, and multisource energy harvesters. It also includes the energy conversion principles of photovoltaic, electromagnetic, piezoelectric, triboelectric, electrostatic, electrostrictive, thermoelectric, pyroelectric, magnetostrictive, and dielectric devices. This is one of the most comprehensive reviews conducted to date, focusing on the entire energy harvesting research scene and providing a guide to seeking deeper and more specific research references and resources from every corner of the scientific community.

A Game Changer: A Multifunctional Perovskite Exhibiting Giant Ferroelectricity and Narrow Bandgap with Potential Application in a Truly Monolithic Multienergy Harvester or Sensor.

An ABO3 -type perovskite solid-solution, (K0.5 Na0.5 )NbO3 (KNN) doped with 2 mol% Ba(Ni0.5 Nb0.5 )O3-δ (BNNO) is reported. Such a composition yields a much narrower bandgap (≈1.6 eV) compared to the parental composition-pure KNN-and other widely used piezoelectric and pyroelectric materials (e.g., Pb(Zr,Ti)O3 , BaTiO3 ). Meanwhile, it exhibits the same large piezoelectric coefficient as that of KNN (≈100 pC N-1 ) and a much larger pyroelectric coefficient (≈130 µC m-2 K-1 ) compared to the previously reported narrow-bandgap material (KNbO3 )1-x -BNNOx . The unique combination of these excellent ferroelectric and optical properties opens the door to the development of multisource energy harvesting or multifunctional sensing devices for the simultaneous and efficient conversion of solar, thermal, and kinetic energies into electricity in a single material. Individual and comprehensive characterizations of the optical, ferroelectric, piezoelectric, pyroelectric, and photovoltaic properties are investigated with single and coexisting energy sources. No degrading interaction between ferroelectric and photovoltaic behaviors is observed. This composition may fundamentally change the working principles of state-of-the-art hybrid energy harvesters and sensors, and thus significantly increases the unit-volume energy conversion efficiency and reliability of energy harvesters in ambient environments.

Cellulose Nanofibril Film as a Piezoelectric Sensor Material.

Self-standing films (45 µm thick) of native cellulose nanofibrils (CNFs) were synthesized and characterized for their piezoelectric response. The surface and the microstructure of the films were evaluated with image-based analysis and scanning electron microscopy (SEM). The measured dielectric properties of the films at 1 kHz and 9.97 GHz indicated a relative permittivity of 3.47 and 3.38 and loss tangent tan Î´ of 0.011 and 0.071, respectively. The films were used as functional sensing layers in piezoelectric sensors with corresponding sensitivities of 4.7-6.4 pC/N in ambient conditions. This piezoelectric response is expected to increase remarkably upon film polarization resulting from the alignment of the cellulose crystalline regions in the film. The CNF sensor characteristics were compared with those of polyvinylidene fluoride (PVDF) as reference piezoelectric polymer. Overall, the results suggest that CNF is a suitable precursor material for disposable piezoelectric sensors, actuators, or energy generators with potential applications in the fields of electronics, sensors, and biomedical diagnostics.

A piezoelectric active mirror suspension system embedded into low-temperature cofired ceramic.

Low-temperature cofired ceramic (LTCC) has proven to be a cost-effective, flexible technology for producing complicated structures such as sensors, actuators, and microsystems. This paper presents a piezoelectric active mirror suspension system embedded into LTCC. In the structure, the LTCC was used as a package, for the passive layers of piezoelectric monomorphs, as support for the mirrors, and as a substrate for the conductors. The active mirror structure, 17 mm in diameter, was made by compiling 20 LTCC layers using common LTCC processing techniques. Each sample contained a laser-micromachined bulk lead zirconate titanate (PZT) structure which formed a monomorph with the LTCC during the firing process. A mirror substrate (diameter 4 mm) was mounted in the middle of the monomorph arms for evaluation of the positioning performance, where each of the three arms had independent signal electrodes and a common ground electrode. Electrical and electromechanical properties were investigated with an LCR meter, network analyzer, and laser vibrometer for the different arms and the mirror. The active mirror structure exhibited more than 1 µm dc displacement for mirror leveling and also allowed small changes in mirror angle up to 0.06°. The first bending resonance frequency of the structure with the mirror was detected at 11.31 kHz with 4.0 µm displacement; 13.02 kHz and 2.7 µm were obtained without the mirror. The structure exhibited characteristics feasible for further utilization in tunable Fabry-Perot filter applications, allowing the mounting of active mirrors on both sides with distance and angle control.

Manufacturing of prestressed piezoelectric unimorphs using a postfired biasing layer.

A novel manufacturing method for prestressed piezoelectric unimorphs is introduced and the actuator properties are examined. Prestressed PZT 5A and PZT 5H unimorphs with piezo material thickness of 250 microm and 375 microm were manufactured by using sintering and thermal shrinkage of the prestressing material. The process was carried out by screen printing a layer of AgPd paste on one side of the sintered bulk ceramic. As an alternative method, dielectric low temperature co-fired ceramic (LTCC) tape was used as the prestressing material. Different configurations were tested to obtain high displacements and to make a comparison between materials. After firing, the samples were poled, and the displacement versus load characteristics of the resulting actuators were investigated. A maximum displacement of 118 microm was obtained from a 250 microm thick, prestressed PZT 5H actuator with a diameter of 25 mm, in which LTCC tape was used as the prestressing layer. Similarly, the PZT 5H material provided a maximum displacement of 63 microm with a screen-printed AgPd prestressing layer. The manufacturing method described offers a novel approach for the production of a wide range of integrated active structures on, for instance, an LTCC circuit board. This is especially important because piezoelectric bulk materials with high piezoelectric coefficients can be used to produce high displacements.