Growth of Double-Network Tough Hydrogel Coatings by Surface-Initiated Polymerization.

Hydrogel coatings exhibit versatile applications in biomedicine, flexible electronics, and environmental science. However, current coating methods encounter challenges in simultaneously achieving strong interfacial bonding, robust hydrogel coatings, and the ability to coat substrates with controlled thickness. This paper introduces a novel approach to grow a double-network (DN) tough hydrogel coating on various substrates. The process involves initial substrate modification using a silane coupling agent, followed by the deposition of an initiator layer on its surface. Subsequently, the substrate is immersed in a DN hydrogel precursor, where the coating grows under ultraviolet (UV) illumination. Precise control over the coating thickness is achieved by adjusting the UV illumination duration and the initiator quantity. The experimental measurement of adhesion reveals strong bonding between the DN hydrogel coating and diverse substrates, reaching up to 1012.9 J/m2 between the DN hydrogel coating and a glass substrate. The lubricity performance of the DN hydrogel coating is experimentally characterized, which is dependent on the coating thickness, applied pressure, and sliding velocity. The incorporation of 3D printing technology into the current coating method enables the creation of intricate hydrogel coating patterns on a flat substrate. Moreover, the hydrogel coating's versatility is demonstrated through its effective applications in oil-water separation and antifogging glasses, underscoring its wide-ranging potential. The robust DN hydrogel coating method presented here holds promise for advancing hydrogel applications across diverse fields.

Constrained thickness-shear vibration-based piezoelectric transducers for generating unidirectional-propagation SH0 wave.

Excitation of a pure guided wave with a controllable wavefield is essential in structural health monitoring (SHM). For example, a unidirectional-propagation guided wave can significantly reduce the complexity of signal interpretations by avoiding unwanted reflections. However, few transducers are currently capable of exciting a pure unidirectional-propagation guided wave, which cannot satisfy the emerging demands from the field of SHM. In this work, the thickness-shear vibration characteristics of the piezoelectric PZT wafer bonded on a waveguide are investigated by theoretical modeling and numerical simulations. It is found that there is a phase difference between the electric-excitation signal applied on the PZT wafer and the mechanical response signal of the bottom surface of the viscoelastic adhesive layer that connects the PZT wafer and waveguide. Moreover, such a phase difference can be adjusted by changing the equivalent width of the PZT wafer. Based on this finding, two piezoelectric transducers with different shape configurations are proposed to excite the unidirectional-propagation SH0 wave (the fundamental shear horizontal wave). Finite element simulations and experiments are conducted to verify the performances of the two unidirectional transducers. Results show that the two transducers can excite a pure SH0 wave and enhance the wave energy along a single direction. No time delay is required to excite the proposed transducers. Due to their simple configurations, the developed unidirectional SH0 wave transducers will have great potential applications in SHM.

Additively Manufactured Dual-Faced Structured Fabric for Shape-Adaptive Protection.

Fabric-based materials have demonstrated promise for high-performance wearable applications but are currently restricted by their deficient mechanical properties. Here, this work leverages the design freedom offered by additive manufacturing and a novel interlocking pattern to for the first time fabricate a dual-faced chain mail structure consisting of 3D re-entrant unit cells. The flexible structured fabric demonstrates high specific energy absorption and specific strength of up to 1530 J kg-1 and 5900 Nm kg-1 , respectively, together with an excellent recovery ratio of ≈80%, thereby overcoming the strength-recoverability trade-off. The designed dual-faced structured fabric compares favorably against a wide range of materials proposed for wearable applications, attributed to the synergetic strengthening of the energy-absorbing re-entrant unit cells and their unique topological interlocking. This work advocates the combined design of energy-absorbing unit cells and their interlocking to extend the application prospects of fabric-based materials to shape-adaptive protection.

Inhibiting weld cracking in high-strength aluminium alloys.

Cracking from a fine equiaxed zone (FQZ), often just tens of microns across, plagues the welding of 7000 series aluminum alloys. Using a multiscale correlative methodology, from the millimeter scale to the nanoscale, we shed light on the strengthening mechanisms and the resulting intergranular failure at the FQZ. We show that intergranular AlCuMg phases give rise to cracking by micro-void nucleation and subsequent link-up due to the plastic incompatibility between the hard phases and soft (low precipitate density) grain interiors in the FQZ. To mitigate this, we propose a hybrid welding strategy exploiting laser beam oscillation and a pulsed magnetic field. This achieves a wavy and interrupted FQZ along with a higher precipitate density, thereby considerably increasing tensile strength over conventionally hybrid welded butt joints, and even friction stir welds.

Effect of hydrogen on super-elastic behavior of NiTi shape memory alloy wires: Experimental observation and diffusional-mechanically coupled constitutive model.

NiTi shape memory alloys (SMAs) are inevitably in contact with hydrogen in specific service environments, which can degrade their mechanical behaviors. In this work, the effect of hydrogen on the super-elasticity of NiTi SMA orthodontic wires is investigated experimentally and theoretically. Firstly, cathodic hydrogen charging was performed for the wires at a current density of 10A/m2 with various charging times (2.5min, 5min, 7.5min and 10min) and charging lengths (20 mm, 40 mm, 60 mm and 80 mm) in 0.5 mol/L H2SO4+2 g/L CH4N2S electrolyte solution at room temperature. Then, ex-situ tension-unloading tests were carried out shortly after the hydrogen charging. The stress-strain responses showed a two-step martensite transformation (MT), i.e., the start stress of MT for the region with hydrogen charging is much larger than that without hydrogen charging. Based on the experimental observations, a diffusional-mechanically coupled constitutive model is constructed. Elastic strain, transformation strain, transformation-induced plasticity (TRIP) and hydrogen swelling deformation are considered. The effect of hydrogen on the thermo-mechanical behavior of NiTi SMA is taken into account by introducing the hydrogen concentration (HC)-dependent critical temperatures of MT and slip resistance of TRIP. The thermodynamic driving forces of MT and TRIP are derived from the constructed Helmholtz free energy and dissipation inequality. The balance equation of hydrogen diffusion is obtained by the chemical potential and Fick's diffusion law. To obtain the overall response of the wire with a heterogeneous HC field, a scale transition rule is proposed. The capability of the proposed model to describe the super-elasticity of NiTi SMA with various hydrogen charging times and charging lengths is validated by comparing the predicted results with the experimental ones.

Recent Progress on Wear-Resistant Materials: Designs, Properties, and Applications.

There has been tremendous interest in the development of different innovative wear-resistant materials, which can help to reduce energy losses resulted from friction and wear by ≈40% over the next 10-15 years. This paper provides a comprehensive review of the recent progress on designs, properties, and applications of wear-resistant materials, starting with an introduction of various advanced technologies for the fabrication of wear-resistant materials and anti-wear structures with their wear mechanisms. Typical strategies of surface engineering and matrix strengthening for the development of wear-resistant materials are then analyzed, focusing on the development of coatings, surface texturing, surface hardening, architecture, and the exploration of matrix compositions, microstructures, and reinforcements. Afterward, the relationship between the wear resistance of a material and its intrinsic properties including hardness, stiffness, strength, and cyclic plasticity is discussed with underlying mechanisms, such as the lattice distortion effect, bonding strength effect, grain size effect, precipitation effect, grain boundary effect, dislocation or twinning effect. A wide range of fundamental applications, specifically in aerospace components, automobile parts, wind turbines, micro-/nano-electromechanical systems, atomic force microscopes, and biomedical devices are highlighted. This review is concluded with prospects on challenges and future directions in this critical field.

Circumferential SH Wave Piezoelectric Transducer System for Monitoring Corrosion-Like Defect in Large-Diameter Pipes.

The fundamental circumferential shear horizontal (CSH0) wave is of practical importance in monitoring corrosion defects in large-diameter pipes due to its virtually non-dispersive characteristics. However, so far, there have been limited CSH0 wave transducers which can be used to constitute a structural health monitoring (SHM) system for pipes. Moreover, the CSH0 wave's capability of sizing the corrosion-like defect has not yet been confirmed by experiments. In this work, firstly, the mechanism of exciting CSH waves was analyzed. A method based on our previously developed bidirectional SH wave piezoelectric transducers was then proposed to excite the pure CSH0 mode and first order circumferential shear horizontal (CSH1) mode. Both finite element simulations and experiments show that the bidirectional transducer is capable of exciting pure CSH0 mode traveling in both circumferential directions of a 1 - mm thick steel pipe from 100 to 300 kHz. Moreover, this transducer can also serve a sensor to detect CSH0 mode only by filtering circumferential Lamb waves over a wide frequency range from 100 to 450 kHz. After that, a method of sizing a rectangular notch defect by using CSH0 wave was proposed. Experiments on an 11 - mm thick steel pipe show that the depth and circumferential extent of a notch can be accurately determined by using the proposed method. Finally, experiments were performed to investigate the reflection and transmission characteristics of CSH0 and CSH1 waves from notches with different depths. It was found that transmission coefficients of CSH0 mode decrease with the increasing of notch depth, which indicates that it is possible to monitor the depth change of corrosion defects by using CSH0 wave.

In Situ Observation on Rate-Dependent Strain Localization of Thermo-Induced Shape Memory Polyurethane.

In situ monotonic tensile experiments of thermo-induced shape memory polyurethane (SMPU) at different loading rates were carried out by the digital image correlation (DIC) method and infrared camera FLIR®-A655sc in natural convection (NC) and forced convection (FC) conditions, respectively. The multiform strain localization of SMPU was observed by the DIC method, and the influence of thermo-mechanical coupling on the strain localization was analyzed by using the FLIR to measure the temperature field caused by the internal heat generation. The experimental results show that the strain localization mode strongly depends on the strain rate and convection condition, and the strain localization mode can be transformed by changing the convection condition from NC to FC. The competition mechanism between the strain hardening induced by the increasing loading rate and strain softening induced by the internal heat generation is indicated, the transition modes of strain localization are clarified, and the influences of thermo-mechanical coupling on shape memory effect are discussed.

Torsional whole-life transformation ratchetting under pure-torsional and non-proportional multiaxial cyclic loadings of NiTi SMA at human-body temperature: Experimental observations and life-prediction model.

Torsional whole-life transformation ratchetting is investigated under pure-torsional and non-proportional multiaxial loadings of NiTi SMA micro-tubes at human-body temperature (310 K), where three paths of torsional loadings and five paths of multiaxial ones are considered. It is observed that the evolution of the torsional whole-life transformation ratchetting depends strongly on the loading paths and stress levels, and the fatigue lives of pure-torsional loadings decrease faster than that of uniaxial and multiaxial ones with the increase of peak stress. Based on the experimental investigations, a life-prediction model which depends on the applied stress levels is proposed for NiTi SMA micro-tubes, where the martensite transformation and reorientation of NiTi SMAs are considered. The predicted fatigue lives under uniaxial, torsional and non-proportional multiaxial loadings are mostly located within the triple error band.

A variable-frequency bidirectional shear horizontal (SH) wave transducer based on dual face-shear (d24) piezoelectric wafers.

Focusing the incident wave beam along a given direction is very useful in guided wave based structural health monitoring (SHM), as it will not only save input power but also simplify the interpretation of signals. Although the fundamental shear horizontal (SH0) wave is of practical importance in SHM due to its non-dispersive characteristics so far there have been very limited transducers which can control the radiation patterns of SH0 wave. In this work, a variable-frequency bidirectional SH0 wave piezoelectric transducer (BSH-PT) is proposed, which consists of two rectangular face-shear (d24) PZT wafers. The opposite face-shear deformation of the two PZT wafers under applied electric fields makes the BSH-PT capable of exciting SH0 wave along two opposite directions (0° and 180°). Both finite element simulations and experimental testings are conducted to examine the performance of the proposed BSH-PT. Results show that pure SH0 wave can be generated by this BSH-PT and its wave beam can be focused bi-directionally. Moreover, the bidirectional characteristics of the BSH-PT can be kept over a wide frequency range from 150 kHz to 250 kHz. As the circumferential SH0 (CSH0) wave in a thin hollow cylindrical structure is essentially equivalent to the SH0 wave in a plate, the proposed BSH-PT may also be very useful to develop a CSH0-wave-based SHM system for hollow cylindrical structures.

High-Speed 3D Printing of High-Performance Thermosetting Polymers via Two-Stage Curing.

Design and direct fabrication of high-performance thermosets and composites via 3D printing are highly desirable in engineering applications. Most 3D printed thermosetting polymers to date suffer from poor mechanical properties and low printing speed. Here, a novel ink for high-speed 3D printing of high-performance epoxy thermosets via a two-stage curing approach is presented. The ink containing photocurable resin and thermally curable epoxy resin is used for the digital light processing (DLP) 3D printing. After printing, the part is thermally cured at elevated temperature to yield an interpenetrating polymer network epoxy composite, whose mechanical properties are comparable to engineering epoxy. The printing speed is accelerated by the continuous liquid interface production assisted DLP 3D printing method, achieving a printing speed as high as 216 mm h-1 . It is also demonstrated that 3D printing structural electronics can be achieved by combining the 3D printed epoxy composites with infilled silver ink in the hollow channels. The new 3D printing method via two-stage curing combines the attributes of outstanding printing speed, high resolution, low volume shrinkage, and excellent mechanical properties, and provides a new avenue to fabricate 3D thermosetting composites with excellent mechanical properties and high efficiency toward high-performance and functional applications.

Fabrication of tough epoxy with shape memory effects by UV-assisted direct-ink write printing.

3D printing of epoxy-based shape memory polymers with high mechanical strength, excellent thermal stability and chemical resistance is highly desirable for practical applications. However, thermally cured epoxy in general is difficult to print directly. There have been limited numbers of successes in printing epoxy but they suffer from relatively poor mechanical properties. Here, we present an ultraviolet (UV)-assisted 3D printing of thermally cured epoxy composites with high tensile toughness via a two-stage curing approach. The ink containing UV curable resin and epoxy oligomer is used for UV-assisted direct-ink write (DIW)-based 3D printing followed by thermal curing of the part containing the epoxy oligomer. The UV curable resin forms a network by photo polymerization after the 1st stage of UV curing, which can maintain the printed architecture at an elevated temperature. The 2nd stage thermal curing of the epoxy oligomer yields an interpenetrating polymer network (IPN) composite with highly enhanced mechanical properties. It is found that the printed IPN epoxy composites enabled by the two-stage curing show isotropic mechanical properties and high tensile toughness. We demonstrated that the 3D-printed high-toughness epoxy composites show good shape memory properties. This UV-assisted DIW 3D printing via a two-stage curing method can broaden the application of 3D printing to fabricate thermoset materials with enhanced tensile toughness and tunable properties for high-performance and functional applications.

Influence of Third Particle on the Tribological Behaviors of Diamond-like Carbon Films.

Tribological mechanisms of diamond-like carbon (DLC) films in a sand-dust environment are commonly unclear due to the complicated three-body abrasion caused by sand particles. This study investigates the three-body abrasion of the DLC film via molecular dynamics simulations. The influence factors such as the load, velocity, shape of the particle and its size are considered. It has been found that the friction and wear of the DLC film are determined by adhesion at a small load but dominated by both adhesion and plowing at a large load. A high velocity can increase the friction of the DLC film but decrease its wear, due to the response of its networks to a high strain rate indicated by such velocity. The shape of the particle highly affects its movement mode and thus changes the friction and wear of the DLC film. It is found that a small-sized particle can increase the friction and wear of the DLC film by enhancing plowing. These unique tribological mechanisms of the DLC film can help to promote its wide applications in a sand-dust environment.

Logarithmic rate based elasto-viscoplastic cyclic constitutive model for soft biological tissues.

Based on the logarithmic rate and piecewise linearization theory, a thermodynamically consistent elasto-viscoplastic constitutive model is developed in the framework of finite deformations to describe the nonlinear time-dependent biomechanical performances of soft biological tissues, such as nonlinear anisotropic monotonic stress-strain responses, stress relaxation, creep and ratchetting. In the proposed model, the soft biological tissue is assumed as a typical composites consisting of an isotropic matrix and anisotropic fiber aggregation. Accordingly, the free energy function and stress tensor are divided into two parts related to the matrix and fiber aggregation, respectively. The nonlinear biomechanical responses of the tissues are described by the piecewise linearization theory with hypo-elastic relations of fiber aggregation. The evolution equations of viscoplasticity are formulated from the dissipation inequalities by the co-directionality hypotheses. The anisotropy is considered in the hypo-elastic relations and viscoplastic flow rules by introducing some material parameters dependent on the loading direction. Then the capability of the proposed model to describe the nonlinear time-dependent deformation of soft biological tissues is verified by comparing the predictions with the corresponding experimental results of three tissues. It is seen that the predicted monotonic stress-strain responses, stress relaxation, creep and ratchetting of soft biological tissues are in good agreement with the corresponding experimental ones.

A finite viscoelastic-plastic model for describing the uniaxial ratchetting of soft biological tissues.

In this paper, a phenomenological constitutive model is constructed to describe the uniaxial ratchetting (i.e., the cyclic accumulation of inelastic deformation) of soft biological tissues in the framework of finite viscoelastic-plasticity. The model is derived from a polyconvex elastic free energy function and addresses the anisotropy of cyclic deformation of the tissues by means of structural tensors. Ratchetting is considered by the evolution of internal variables, and its time-dependence is described by introducing a pseudo-potential function. Accordingly, all the evolution equations are formulated from the dissipation inequality. In numerical examples, the uniaxial monotonic stress-strain responses and ratchetting of some soft biological tissues, such as porcine skin, coronary artery layers and human knee ligaments and tendons, are predicted by the proposed model in the range of finite deformation. It is seen that the predicted monotonic stress-strain responses and uniaxial ratchetting obtained at various loading rates and in various loading directions are in good agreement with the corresponding experimental results.

A truncated conical beam model for analysis of the vibration of rat whiskers.

A truncated conical beam model is developed to study the vibration behaviour of a rat whisker. Translational and rotational springs are introduced to better represent the constraint conditions at the base of the whiskers in a living rat. Dimensional analysis shows that the natural frequency of a truncated conical beam with generic spring constraints at its ends is inversely proportional to the square root of the mass density. Under all the combinations of the classical free, pinned, sliding or fixed boundary conditions of a truncated conical beam, it is proved that the natural frequency can be expressed as f = α(rb/L(2))E/ρ and the frequency coefficient α only depends on the ratio of the radii at the two ends of the beam. The natural frequencies of a representative rat whisker are predicted for two typical situations: freely whisking in air and the tip touching an object. Our numerical results show that there exists a window where the natural frequencies of a rat whisker are very sensitive to the change of the rotational constraint at the base. This finding is also confirmed by the numerical results of 18 whiskers with their data available from literature. It can be concluded that the natural frequencies of a rat whisker can be adjusted within a wide range through manipulating the constraints of the follicle on the rat base by a behaving animal.

Ratchetting of porcine skin under uniaxial cyclic loading.

Skin soft tissue (e.g., porcine skin) was tested in vitro under uniaxial cyclic loading, and its biomechanical responses were investigated to realize some basic properties which are very significant in assessing the fatigue life of skin soft tissue. The results show that a cyclic accumulation of peak and valley strain, which can be terminologically called as ratchetting in terms of material science of metals, occurs in the porcine skin during cyclic tension-unloading, tension-tension and compression-unloading tests. Observed ratchetting of porcine skin depends on load level and loading orientation greatly and also presents remarkable rate dependence due to the viscosity of skin soft tissue. The ratchetting is much more remarkable during the test at lower loading rate than that at higher loading rate. Moreover, some basic properties of porcine skin were also investigated by monotonic tension, compression and creep tests in order to address the ratchetting more comprehensively. Finally, collagen fiber bundles in the porcine skin and their variation during monotonic and cyclic tension tests were observed microscopically in term of standard iron-hematoxylin staining method. The observations are useful to realize the micro-mechanism of ratchetting deformation.