Application of Hydrothermal Synthesized Titanium Dioxide-Doped Multiwalled Carbon Nanotubes on Filtration Properties-Response Surface Methodology Study.

The success of any drilling activity mainly depends on the characteristics of the drilling fluid. Therefore, a high-performance drilling fluid is substantial for any drilling operation. During overbalance drilling operations, the drilling mud invades the permeable formations and causes the loss of circulation, which is responsible for nonproductive time events. Hence, the filtration characteristics of the drilling mud are an imperative property. The purpose of this study is to evaluate the filtration characteristics of water-based mud systems in the presence of polyanionic cellulose (PAC) and multiwalled carbon nanotubes (MWCNTs)/TiO2 nanoparticles. The nanoparticles were synthesized by using the hydrothermal technique. For the first time, a composite of MWCNTs and TiO2 has been utilized as a fluid loss control additive in the petroleum sector, marking a significant development in the field. The filtration properties of water-based mud were assessed at two concentrations (0.35 g and 3.5 g). Furthermore, based on the two levels (concentrations) and two factors (particles), the novel application of the central composite response surface design of experiment (CCD) was implemented. The results showed that the predicted model from CCD was in good agreement with the filter press experimental result with R 2 = 0.8446. Furthermore, based on the ANOVA analysis, the concentration of MWCNTs/TiO2 nanoparticles was the most significant parameter with p-value < 0.05. In addition, 10 out of 13 experimental points fall under the ±10% error window, thus indicating a higher accuracy of the regression model. The 2D interactive plots further show that the concentration of PAC is insignificant and has no considerable influence on fluid loss control, which was also validated by p-value > 0.05. The performance of MWCNTs/TiO2 nanoparticles is superior to PAC because these nanodimension particles plug the pore-spacing and block the permeation channels on the filter paper. However, the PAC, because of its long molecular chain, entangles around the pore spaces and plugs the microsize pores, which eventually reduces the filtration loss volume up to some extent. By observing the synergistic interaction between MWCNTs/TiO2 nanoparticles and PAC, this study develops valuable insights that assist in improving the performance of drilling fluid and minimizes the wellbore instability issues in the oil and gas sector.

Cellulose derivatives as environmentally-friendly additives in water-based drilling fluids: A review.

The application of cellulose derivatives including carboxymethyl cellulose (CMC), polyanionic cellulose (PAC), hydroxyethyl cellulose (HEC), cellulose nanofibrils (CNFs), and cellulose nanocrystals (CNCs) has gained enormous interest, especially as environmentally friendly additives for water-based drilling fluids (WBDFs). This is due to their sustainable, biodegradable, and biocompatible nature. Furthermore, cellulose nanomaterials (CNMs), which include both CNFs and CNCs, possess unique properties such as nanoscale dimensions, a large surface area, as well as unique mechanical, thermal, and rheological performance that makes them stand out as compared to other additives used in WBDFs. The high surface hydration capacity, strong interaction with bentonite, and the presence of a complex network within the structure of CNMs enable them to act as efficient rheological modifiers in WBDFs. Moreover, the nano-size dimension and facilely tunable surface chemistry of CNMs make them suitable as effective fluid loss reducers as well as shale inhibitors as they have the ability to penetrate, absorb, and plug the nanopores within the exposed formation and prevent further penetration of water into the formation. This review provides an overview of recent progress in the application of cellulose derivatives, including CMC, PAC, HEC, CNFs, and CNCs, as additives in WBDFs. It begins with a discussion of the structure and synthesis of cellulose derivatives, followed by their specific application as rheological, fluid loss reducer, and shale inhibition additives in WBDFs. Finally, the challenges and future perspectives are outlined to guide further research and development in the effective utilization of cellulose derivatives as additives in WBDFs.

Effect of Low Gravity Solids on Weak Gel Structure and the Performance of Oil-Based Drilling Fluids.

Drilling cuttings from the rock formation generated during the drilling process are generally smashed to fine particles through hydraulic cutting and grinding using a drilling tool, and then are mixed with the drilling fluid during circulation. However, some of these particles are too small and light to be effectively removed from the drilling fluid via solids-control equipment. These small and light solids are referred to as low gravity solids (LGSs). This work aimed to investigate the effect of LGSs on the performance of oil-based drilling fluid (OBDF), such as the rheological properties, high-temperature and high-pressure filtration loss, emulsion stability, and filter cake quality. The results show that when the content of LGSs reached or even exceeded the solid capacity limit of the OBDF, the rheological parameters including the plastic viscosity, gel strength, and thixotropy of OBDF increased significantly. Furthermore, the filtration of OBDF increases, the filter cake becomes thicker, the friction resistance becomes larger, and the stability of emulsion of OBDF also decreases significantly when the concentration of LGSs reached the solid capacity limit of OBDF (6-9 wt% commonly). It was also found that LGSs with a smaller particle size had a more pronounced negative impact on the drilling fluid performance. This work provides guidance for understanding the impact mechanism of LGSs on drilling fluid performance and regulating the performance of OBDF.