High-resolution low-cost LCD 3D printing for microfluidics and organ-on-a-chip devices.

The fabrication of microfluidic devices has progressed from cleanroom manufacturing to replica molding in polymers, and more recently to direct manufacturing by subtractive (e.g., laser machining) and additive (e.g., 3D printing) techniques, notably digital light processing (DLP) photopolymerization. However, many methods require technical expertise and DLP 3D printers remain expensive at a cost ∼15-30 K USD with ∼8 M pixels that are 25-40 µm in size. Here, we introduce (i) the use of low-cost (∼150-600 USD) liquid crystal display (LCD) photopolymerization 3D printing with ∼8-58 M pixels that are 18-35 µm in size for direct microfluidic device fabrication, and (ii) a poly(ethylene glycol) diacrylate-based ink developed for LCD 3D printing (PLInk). We optimized PLInk for high resolution, fast 3D printing and biocompatibility while considering the illumination inhomogeneity and low power density of LCD 3D printers. We made lateral features as small as 75 µm, 22 µm-thick embedded membranes, and circular channels with a 110 µm radius. We 3D printed microfluidic devices previously manufactured by other methods, including an embedded 3D micromixer, a membrane microvalve, and an autonomous capillaric circuit (CC) deployed for interferon-γ detection with excellent performance (limit of detection: 12 pg mL-1, CV: 6.8%). We made PLInk-based organ-on-a-chip devices in 384-well plate format and produced 3420 individual devices within an 8 h print run. We used the devices to co-culture two spheroids separated by a vascular barrier over 5 days and observed endothelial sprouting, cellular reorganization, and migration. LCD 3D printing together with tailored inks pave the way for democratizing access to high-resolution manufacturing of ready-to-use microfluidic and organ-on-a-chip devices by anyone, anywhere.

Pre-programmed microdroplet generator to control wide-ranging chemical concentrations.

Controlling the chemical concentration in droplets is an essential function in numerous applications of biology, chemistry, and engineering. However, it is difficult to perform an automated control of wide-ranging chemical concentrations accurately without any high-precision off-chip controllers. In this study, we present a preprogrammed microdroplet generator that controls the chemical concentration of droplets by more than three orders of magnitude. The device used constant water-head pressure as the sole driving force and regulated the concentration in a periodic and stepwise manner while keeping the droplet size constant. For this process, an autonomous microfluidic circuit controlled the flow rate ratio of two solutions, and an external mechanical capacitor tuned the step size of the control pressure over a wide range of 0.31-237 Pa. The utility of the device was demonstrated using a DNA-mediated homogeneous binding assay.

Construction of a vector-field cryogenic magnetic force microscope.

Owing to the high resolution of magnetic force microscopes (MFMs) operating at low temperatures and high-applied magnetic fields, they can be employed to study various phenomena observed in topological magnetic materials and superconductors. In this study, we constructed a low-temperature MFM equipped with a 2-2-9-T vector magnet and a three-axis fiber-optic alignment system. The three-axis alignment device enables in situ calibration of the scanner at low temperatures as well as optimizes the intensity and sensitivity of the interferometer signal. A massive homebuilt vibration isolation table lowers the resonance frequency of the system and minimizes mechanical noise. Consequently, the minimum detectable force gradient of our proposed model is close to the thermodynamic limit of the cantilever. To demonstrate the low-temperature capability of the MFM, we obtained magnetic domain images of the van der Waals ferromagnet Fe4GeTe2 and the Abrikosov superconducting vortices of an Nb film. Furthermore, we performed field angle-dependent MFM experiments in a van der Waals magnetic insulator Cr2Ge2Te6 to verify its vector-field functionality and observed a transition in the domains from the stripe to the bubble phase with respect to the magnetic field angle. The vector-field capability of our MFM can be useful for investigating various anisotropic magnetic phenomena in topological magnetic and superconducting materials.

Microfluidic chain reaction of structurally programmed capillary flow events.

Chain reactions, characterized by initiation, propagation and termination, are stochastic at microscopic scales and underlie vital chemical (for example, combustion engines), nuclear and biotechnological (for example, polymerase chain reaction) applications1-5. At macroscopic scales, chain reactions are deterministic and limited to applications for entertainment and art such as falling dominoes and Rube Goldberg machines. On the other hand, the microfluidic lab-on-a-chip (also called a micro-total analysis system)6,7 was visualized as an integrated chip, akin to microelectronic integrated circuits, yet in practice remains dependent on cumbersome peripherals, connections and a computer for automation8-11. Capillary microfluidics integrate energy supply and flow control onto a single chip by using capillary phenomena, but programmability remains rudimentary with at most a handful (eight) operations possible12-19. Here we introduce the microfluidic chain reaction (MCR) as the conditional, structurally programmed propagation of capillary flow events. Monolithic chips integrating a MCR are three-dimensionally printed, and powered by the free energy of a paper pump, autonomously execute liquid handling algorithms step-by-step. With MCR, we automated (1) the sequential release of 300 aliquots across chained, interconnected chips, (2) a protocol for severe acute respiratory syndrome-coronavirus-2 (SARS-CoV-2) antibodies detection in saliva and (3) a thrombin generation assay by continuous subsampling and analysis of coagulation-activated plasma with parallel operations including timers, iterative cycles of synchronous flow and stop-flow operations. MCRs are untethered from and unencumbered by peripherals, encode programs structurally in situ and can form a frugal, versatile, bona fide lab-on-a-chip with wide-ranging applications in liquid handling and point-of-care diagnostics.

Congestion estimation technique in the optical network unit registration process.

We present a congestion estimation technique (CET) to estimate the optical network unit (ONU) registration success ratio for the ONU registration process in passive optical networks. An optical line terminal (OLT) estimates the number of collided ONUs via the proposed scheme during the serial number state. The OLT can obtain congestion level among ONUs to be registered such that this information may be exploited to change the size of a quiet window to decrease the collision probability. We verified the efficiency of the proposed method through simulation and experimental results.

Dual cyclic power saving technique for XG-PON.

In a passive optical network (PON), energy conservation is an important system design goal to satisfy the global demands for an energy efficient green network. In this paper, we show that a separate period control for the transmitter and receiver of an optical transceiver can result in better power saving performances in PON systems. Then, we propose a power saving mode called the Dual Cyclic Sleep (DCS) mode. We have implemented the DCS mode in an ETRI XG-PON system and conducted experiments to show the power saving efficiency of the proposed DCS mode. The results indicate that the DCS mode provides higher power saving efficiency than the doze and cyclic sleep modes.