Production of an eco-friendly concrete by including high-volume zeolitic supplementary cementitious materials and quicklime.

The production of ordinary Portland cement (OPC) is one of the main global causes of CO2 release to the atmosphere. However, its availability and unique characteristics as a binding material make it difficult to be substituted by eco-friendlier materials. However, OPC partial replacement with pozzolanic materials is one of the best solutions to this problem. Hence, in this study, various types of high-volume zeolite were employed as supplementary cementitious materials (SCM), substituting the OPC by up to 50 wt.% in the composition of the created mortars. Besides, quicklime and inorganic accelerators were included in some of the mortar mixtures to improve the hydration reaction and enhance its speed. The mechanical, durability and durability in sea water properties were investigated. Although the usage of SCM caused a decrease in the mechanical and durability properties of the specimens, the addition of 10 wt.% quicklime palliated this degradation by enhancing by 40% the 28-days compressive strength of the specimens and by significantly improving their durability (porosity, freeze-thaw resistance and carbonation resistance). Moreover, the mixtures were proved to be resistance to aggressive ionic environments, since their compressive strength even increased after 28-day immersion in seawater, due to the additional formation of hydration compounds.

Alkali-Activated Slag Coatings for Fire Protection of OPC Concrete.

During a fire, ordinary Portland cement (OPC) systems lose their mechanical properties. For this reason, it is important to find a way to protect it. This study suggested alternative uses of slag and phosphogypsum to produce coatings for fire-resistant applications. Five compositions of 10 mm thick alkali-activated slag coatings were investigated. In these compositions, different amounts of phosphogypsum (1%, 3%, 5%, 7%, and 10%) were used. In the first stage of this study, the residual compressive strength of samples with the coatings based on alkali-activated slag was compared to the results of OPC concrete samples without coatings. The experimental results showed that a higher residual compressive strength of 33.2-47.3 MPa OPC concrete was achieved for the samples with coatings. Meanwhile, the residual compressive strength of the uncoated samples was 32.37 MPa. In the second stage, OPC concrete samples were reinforced with fiberglass polymer (FRP) rods, and they had a similar positive effect on alkali-activated coatings. After exposure to higher temperatures, the pullout tests of the glass FRP bars showed that the adhesion strength was (9.44 MPa) 43.9% higher for the samples with coatings compared to the samples without coatings (6.56 MPa). Therefore, a higher bond strength can be maintained between concrete and FRP bars. Alkali-activated slag with 3% phosphogypsum can be used for the production of fire-resistant coating. These coatings could protect OPC concrete and reinforced concrete with glass FRP bars from fire.

Mitigation of Corrosion Initiated by Cl- and SO42--ions in Blast Furnace Cement Concrete Mixed with Sea Water.

The use of blast furnace cement is an effective way to meet the requirements of sustainable development. However, CEM III/C is characterized by slow strength gain. The problem can be worse for plasticized reinforced blast furnace cement concretes mixed with sea water in view of shorter durability. The mitigation of corrosion in plasticized blast furnace cement concretes mixed with sea water can be provided through a composition of minor additional constituents, with percentage by mass of the main constituents: alkali metal compounds, 2…3; calcium aluminate cement, 1; clinoptilolite, 1. The alkali metal compounds are known to activate hydraulic properties of ground granulated blast furnace slag. A calcium aluminate cement promotes the accelerated chemical binding of Cl- and SO42--ions with the formation of Kuzel's salt. A clinoptilolite occludes these aggressive ions. The positive effects of the mentioned minor additional constituents in the blast furnace cement were supported by the increased early strength gain and the higher structural density, as well as by a good state of steel reinforcement, in the plasticized concretes mixed with sea water.

Calorimetric Studies of Alkali-Activated Blast-Furnace Slag Cements at Early Hydration Processes in the Temperature Range of 20-80 °C.

In the hydration process of inorganic cements, the analysis of calorimetric measurements is one of the possible ways to better understand hydration processes and to keep these processes under control. This study contains data from the study of thermokinetic processes in alkali-activated blast-furnace slag cements compared to ordinary Portland cement (OPC). The obtained results show that, in contrast to OPC, the heat release values cannot be considered as a characteristic of the activity of alkali-activated blast-furnace slag cements. In addition, it is concluded that in the case of OPC cements, cumulative heat release is a criterion for the selection of effective curing parameters, while in the case of alkali-activated blast-furnace slag cements, a higher heat rate (which increases sharply with increasing temperature from 20 to 40 °C) is a criterion. From the point of views of thermokinetics, the rate of heat release at temperatures up to 40 °C can be a qualitative criterion that allows to choose the parameters of heat curing of alkali-activated cement concretes. By introducing a crystallo-chemical hardening accelerator, such as Portland cement clinker, into the composition of alkali-activated blast-furnace slag cements, it is possible to accelerate the processes not only in the condensation-crystallization structure formation stage, but also in the dispersion-coagulation structure formation stage. Portland cement clinker increased the efficiency of thermal curing at relatively non-high temperatures.

Radiological characterization and evaluation of high volume bauxite residue alkali activated concretes.

Bauxite residue, also known as red mud, can be used as an aggregate in concrete products. The study involves the radiological characterization of different types of concretes containing bauxite residue from Ukraine. The activity concentrations of radionuclides from the 238U, 232Th decay series and 40K were determined for concrete mixture samples incorporating 30, 40, 50, 60, 75, 85 and 90% (by mass) of bauxite residue using gamma-ray spectrometry with a HPGe detector. The studied bauxite residue can, from a radiological point of view using activity concentration indexes developed by Markkanen, be used in concrete for building materials and in road construction, even in percentages reaching 90% (by mass). However, when also occupational exposure is considered it is recommended to incorporate less than 75% (by mass) of Ukrainian bauxite residue during the construction of buildings in order to keep the dose to workers below the dose criterion used by Radiation Protection (RP) 122 (0.3 mSv/a). Considering RP122 for evaluation of the total effective dose to workers no restrictions are required for the use of the Ukrainian bauxite residue in road construction.