A Novel Method to Enhance the Mechanical Properties of Polyacrylonitrile Nanofiber Mats: An Experimental and Numerical Investigation.

This study addresses the challenge of enhancing the transverse mechanical properties of oriented polyacrylonitrile (PAN) nanofibers, which are known for their excellent longitudinal tensile strength, without significantly compromising their inherent porosity, which is essential for effective filtration. This study explores the effects of doping PAN nanofiber composites with varying concentrations of polyvinyl alcohol (PVA) (0.5%, 1%, and 2%), introduced into the PAN matrix via a dip-coating method. This approach ensured a random distribution of PVA within the nanofiber mat, aiming to leverage the synergistic interactions between PAN fibers and PVA to improve the composite's overall performance. This synergy is primarily manifested in the structural and functional augmentation of the PAN nanofiber mats through localized PVA agglomerations, thin films between fibers, and coatings on the fibers themselves. Comprehensive evaluation techniques were employed, including scanning electron microscopy (SEM) for morphological insights; transverse and longitudinal mechanical testing; a thermogravimetric analysis (TGA) for thermal stability; and differential scanning calorimetry (DSC) for thermal behavior analyses. Additionally, a finite element method (FEM) analysis was conducted on a numerical simulation of the composite. Using our novel method, the results demonstrated that a minimal concentration of the PVA solution effectively preserved the porosity of the PAN matrix while significantly enhancing its mechanical strength. Moreover, the numerical simulations showed strong agreement with the experimental results, validating the effectiveness of PVA doping in enhancing the mechanical properties of PAN nanofiber mats without sacrificing their functional porosity.

A Finite Element Method for Determining the Mechanical Properties of Electrospun Nanofibrous Mats.

This study focuses on the mechanical properties of electrospun nanofibrous mats, highlighting the importance of the characteristics of single nanofibers in determining the overall mechanical behavior of the mats. Recognizing the significant impacts of the diameter and structural properties of the nanofibers, this research introduces a novel methodology for deriving the effects of the mechanical properties of single nanofibers on the aggregate mechanical performance of electrospun oriented nanofiber mats. For this purpose, a finite element method (FEM) model is developed to simulate the elastoplastic response of the mats, incorporating the influence of structural parameters on mechanical properties. The validation of the FEM model against experimental data from electrospun polyacrylonitrile (PAN) nanofibers with different orientations demonstrates its effectiveness in capturing the elastic-plastic tensile behaviors of the material and confirms its accuracy in terms of reflecting the complex mechanical interactions within the nanofibrous mats. Through a detailed analysis of how nanofiber diameter, orientation of fibers, length-to-width ratio, and porosity affect the mechanical properties of the mats, this research provides valuable insights for the engineering of nanofibrous materials to meet specific mechanical requirements. These findings improve our understanding of nanofibrous mat structures, allowing for better performance in diverse applications as well as highlighting the critical importance of identifying the properties of single nanofibers and their associated impacts on material design.

Mechanical and Thermal Characterization of Annealed Oriented PAN Nanofibers.

Polyacrylonitrile (PAN) nanofibers have extensive applications as filters in various fields, including air and water filtration, biofluid purification, and the removal of toxic compounds and hazardous pollutants from contaminated water. This research focuses on investigating the impacts of annealing on the mechanical and thermal characteristics of oriented PAN nanofibers produced through the electrospinning of a PAN solution. The nanofiber mats were subjected to annealing temperatures ranging from 70 °C to 350 °C and characterized using a tensile test machine, thermogravimetry, differential scanning calorimetry, and scanning electron microscopy (SEM). The study aimed to examine the tensile strength in the transverse and longitudinal directions, Young's modulus, and glass transition temperatures of PAN nanofiber mats. The results indicate that, upon annealing, the diameter of the nanofibers decreased by approximately 20%, while the tensile strength increased in the longitudinal and transverse directions by 32% and 23%, respectively. Furthermore, the annealing temperature influenced the glass transition temperature of the nanofiber mats, which exhibited a 6% decrease at 280 °C, while the degradation temperature showed a slight increase of 3.5% at 280 °C. The findings contribute to a better understanding of the effects of annealing on PAN nanofiber mats, facilitating their potential for various filtration applications.

Preparation and Characterization of Non-Crimping Laminated Textile Composites Reinforced with Electrospun Nanofibers.

This research investigated the use of electrospun nanofibers as reinforcing laminates in textiles to enhance their mechanical properties for use as smart and technical textile applications. Crimping plays a crucial role in textiles. Because of crimp, fabrics have extensibility, compressibility, and improved quality. Although crimping is inevitable for fabrics used in smart textiles, it is also a disadvantage as it could weaken the fibers and reduce their strength and efficiency. The study focused on preparing laminated textile composites by electrospinning a polyacrylonitrile (PAN) polymer onto textile fabric. The research examined the effect of electrospun nanofibers on the fabric by using a tensile testing machine and scanning electron microscopy. The results revealed that the prepared laminated textile was crimp-free because of the orientation of the nanofibers directly electrospun on the fabric, which exhibited perfect bonding between the laminates. Additionally, the nanofiber-reinforced composite fabrics demonstrated a 75.5% increase in the elastic moduli and a 20% increase in elongation at breaking. The study concluded that the use of electrospun nanofibers as laminates in textile composites could enhance the elastic properties, and prepared laminated composites will have the advantages of nanofibers, such as crimp-free elastic regions. Furthermore, the mechanical properties of the laminated textile composite were compared with those of the micromechanical models, providing a deeper understanding of the behavior of these laminated composites.

The Mechanical Properties of Nanocomposites Reinforced with PA6 Electrospun Nanofibers.

Electrospun nanofibers are very popular in polymer nanocomposites because they have a high aspect ratio, a large surface area, and good mechanical properties, which gives them a broad range of uses. The application of nonwoven structures of electrospun nanofiber mats has historically been limited to enhancing the interlaminar responses of fiber-reinforced composites. However, the potential of oriented nanofibers to improve the characteristics of bulk matrices cannot be overstated. In this research, a multilayered laminate composite was created by introducing polyamide (PA6)-oriented nanofibers into an epoxy matrix in order to examine the effect of the nanofibers on the tensile and thermal characteristics of the nanocomposite. The specimens' fracture surfaces were examined using scanning electron microscopy (SEM). Using differential scanning calorimetry (DSC) analysis, the thermal characteristics of the nanofiber-layered composites were investigated. The results demonstrated a 10.58% peak in the nanocomposites' elastic modulus, which was compared to the numerical simulation and the analytical model. This work proposes a technique for the development of lightweight high-performance nanocomposites.