Influence of Zr Microalloying on the Microstructure and Room-/High-Temperature Mechanical Properties of an Al-Cu-Mn-Fe Alloy.

Here, 0.3 wt.%Zr was introduced in an Al-4 wt.%Cu-0.5 wt.%Mn-0.1 wt.%Fe alloy to investigate its influence on the microstructure and mechanical properties of the alloy. The microstructures of both as-cast and T6-treated Al-Cu-Mn-Fe (ACMF) and Al-Cu-Mn-Fe-Zr (ACMFZ) alloys were analyzed. The intermetallic compounds formed through the casting procedure include Al2Cu and Al7Cu2Fe, and the Al2Cu phase dissolves into the matrix and re-precipitates as θ' phase during the T6 process. The introduction of Zr results in the precipitation of L12-Al3Zr nanometric precipitates after T6, while the θ' precipitates in ACMFZ alloy are much finer than those in ACMF alloy. The L12-Al3Zr precipitates were found coherently located with θ', which was assumed beneficial for stabilizing the θ' precipitates during the high-temperature tensile process. The tensile properties of ACMF and ACMFZ alloys at room temperature and elevated temperatures (200, 300, and 400 °C) were tested. Especially, the yield strength of ACMFZ alloys can reach 128 MPa and 65 MPa at 300 °C and 400 °C, respectively, which are 31% and 33% higher than those of ACMF alloys. The strengthening mechanisms of grain size, L12-Al3Zr, and θ' precipitates on the tensile properties were discussed. This work may be referred to for designing Al-Cu alloys for application in high-temperature fields.

A Novel Al-Cu Composite with Ultra-High Strength at 350 °C via Dual-Phase Particle Reinforced Submicron-Structure.

Thermal stability determines a material's ability to maintain its performance at desired service temperatures. This is especially important for aluminum (Al) alloys, which are widely used in the commercial sector. Herein, an ultra-strong and heat-resistant Al-Cu composite is fabricated with a structure of nano-AlN and submicron-Al2 O3 particles uniformly distributed in the matrix. At 350 °C, the (8.2AlN+1Al2 O3 )p /Al-0.9Cu composite achieves a high strength of 187 MPa along with a 4.6% ductility under tension. The high strength and good ductility benefit from strong pinning effect on dislocation motion and grain boundary sliding by uniform dispersion of nano-AlN particles, in conjunction with the precipitation of Guinier-Preston (GP) zones, enhancing strain hardening capacity during plastic deformation. This work can expand the selection of Al-Cu composites for potential applications at service temperatures as high as ≈350 °C.

On the nano-treating effect of Al2O3 on the eutectic Si in Al-Si alloy.

An Al-15 Al2O3 alloy was added into Al-12Si melt to investigate the nano-treating effect of Al2O3 nanoparticles on eutectic Si crystals. It was found that Al2O3 clusters may be partly swallowed by eutectic Si or distribute surrounding them. As a result, the flake-like eutectic Si in Al-12Si alloy can transform to granular or worm-like morphologies, attributing to the influence of Al2O3 nanoparticles on the growth behavior of eutectic Si crystals. The orientation relationship between Si and Al2O3 was identified, and the possible modifying mechanisms were discussed.

Neutron-Absorption Properties of B/Cu Composites.

Copper has high electrical and thermal conductivity, which is frequently employed in structural and functional materials. In this research, powder metallurgy was used to incorporate boron nanosheets into metal matrix composites to create boron dispersion-enhanced copper matrix composites. The neutron-absorption characteristics of composite materials were investigated, as well as the link between neutron-absorption cross-section and neutron energy. The results told us that the morphology of the second phase on the particle surface is closely related to the size of Cu-B particles, copper and boron correspond atomically to each other on the interface without dislocation or lattice distortion, forming a completely coherent interface, and that the neutron absorption cross-section decreases exponentially as neutron energy increases. In low-energy neutrons with energies less than 0.1 eV, the increase of boron content and 10B abundance in Cu-B alloy will enhance the neutron-absorption capacity of the alloy. Boron dispersion-strengthened copper matrix composites have good neutron-absorption capacity, and the microstructure and size of boron do not affect the neutron-absorption performance of composites with the same content of boron. The hardness of the B-dispersion-strengthened Cu matrix composite obtained by nanoindentation test is about 3.04 GPa. Copper matrix composites with boron dispersion reinforcement exhibit high hardness and neutron-absorption characteristics.

How Can We Overcome the Strength-Ductility Tradeoff in Light Alloys and Related Composites?

In recent decades, the design and development of light alloys and related composites to achieve a good combination of strength and ductility have attracted huge attention [...].

Effect of Al-5Ti-0.25C-0.25B and Al-5Ti-1B Master Alloys on the Microstructure and Mechanical Properties of Al-9.5Si-1.5Cu-0.8Mn-0.6Mg Alloy.

The goal of this research was to determine how the master alloys Al-5Ti-0.25C-0.25B and Al-5Ti-1B affected the mechanical properties and structural characteristics of the alloy Al-9.5Si-1.5Cu-0.8Mn-0.6Mg. Field emission scanning electron microscopy (FE-SEM) was used to probe the microscopic composition, and the mechanical properties were evaluated using tensile testing. The results showed that, by adding 0.5% Al-5Ti-0.25C-0.25B master alloy and 0.5% Al-5Ti-1B master alloy, the α-Al dendrites can be significantly refined. In the extrusion state, the ultimate tensile strength and elongation with 0.5% Al-5Ti-0.25C-0.25B master alloy reached 380 MPa and 11.2%, which were 5.5% and 22.4% higher than no refinement, respectively. The elongation of the samples with the Al-5Ti-1B alloy addition increased from 9% to 11.9%, which is attributed to the fact that more pronounced complete recrystallization occurred during the extrusion heat treatment.

A rare brainstem anaplastic astrocytoma.

Background: Anaplastic astrocytoma (AA) is rarely observed in the brainstem and the clinical symptoms and imaging manifestations vary, which present a great challenge to accurate clinical diagnosis. Case description: A 56-year-old woman, with a month-long history of nausea and vomiting, was first diagnosed with acute cerebral infarction and demyelinating disease. The patient showed negative results on enhanced magnetic resonance and 18F-fluorodeoxyglucose positron emission tomography-computed tomography, and the clinical symptoms were not typical, leading to early misdiagnosis. Conclusion: Finally, the patient was diagnosed with AA by pathological biopsy.

Duplex Nucleation and Its Effect on the Grain Size and Properties of Near Eutectic Al-Si Alloys.

Duplex nucleation and its effect on the grain size and properties of near eutectic Al-Si alloys were investigated in this work. It is found that the grain size of Al-13Si-1Cu alloy can be greatly refined by addition of Al-2Ti-0.5B-0.5C and Al-P master alloys, and TiB2/AlP duplex nucleation was observed at the nuclei of primary silicon in the process of studying the refinement mechanism. TiB2 phase coated by Al co-existed with AlP in the nuclei of primary Si. The existence of Al phase should not only guarantee the promotion of TiB2 particles on the nucleation of AlP particles, but also made TiB2 particle stable in the core of primary silicon through the interaction with the Si phase. Duplex nucleation can not only affect the grain size of Al-Si alloy, but also effect of the distribution of strengthening phases in Al-Si alloy and improve the properties. Compared with single Al-P master alloy treatment, the tensile strength of Al-12Si-4Cu-2Ni-1Mg alloy after duplex nucleation treatment are improved obviously. The fatigue performance of Al-12Si-4Cu-2Ni-1Mg alloy is also improved significantly by the duplex nucleation.

Assessment of AlN/Mg-8Al Composites Reinforced with In Situ and/or Ex Situ AlN Particles.

In this paper, 8.2AlN/Mg-8Al composites reinforced with in situ and/or ex situ AlN particles have been synthesized. The in situ-formed AlN particles are nano-sized, performing as particle chains. It has been clarified that the in situ AlN particles are more efficient than ex situ particles for the enhancement of mechanical properties. The in situ-prepared composite exhibits improved density, hardness and compressive strength compared to the ex situ ones. This work may be referred to for designing particle-reinforced Mg composites by various methods.

Synthesis of an Al-Based Composite Reinforced by Multi-Phase ZrB2, Al3BC and Al2O3 with Good Mechanical and Thermal Properties at Elevated Temperature.

To synthesize Al composite with high strength at elevated temperature, high modulus and thermal stability, ZrB2, Al3BC and Al2O3 particles have been chosen as reinforcements simultaneously. A (9.2 wt.% ZrB2 + 5.6 wt.% Al3BC + 5.5 wt.% Al2O3)/Al composite has been prepared, and the in-situ synthesized particles are nano-sized. Mechanical property tests reveal that the nanoparticles exhibit a remarkable synergistic enhancement effect. The elasticity modulus of the composite is 89 GPa, and the ultimate tensile strengths at 25 °C and 350 °C can be as high as 371 MPa and 154 MPa, respectively.

Synthesis of Boron Nanosheets in Copper Medium.

Boron has a tendency to form bulk structures due to its unique electron-deficient property, so it's hard for boron to form sheets in large quantities. Here, we report a novel method for the preparation of boron nanosheets in large quantities by copper medium. The method mainly includes mechanical exfoliation, recombination and extraction. A large number of boron nanosheets with a height of below 6 nm have been prepared in this work. X-ray photoelectron spectroscopy and Raman spectroscopy results confirmed that the nanosheets possess the characteristics of α-rhombohedra boron and ß-rhombohedra boron with a high content of boron. Hexagonal and rhombic sheets have been observed and two different growth processes are revealed successfully, which are also the basic structures of boron nanosheets. An interesting phenomenon also have been discovered that high density nanotwins exist in ß-Rhombohedra boron sheets and it might stimulate more interest in growth of nanomaterials.

Structural Evolution of AlN Nanoclusters and the Elemental Chemisorption Characteristics: Atomistic Insight.

A theoretical insight into the structural evolution of AlN atomic clusters and the chemisorption of several common alloying elements on alarge cluster has been performed in the framework of state-of-the-art density functional theory calculations. We report the findings that the longitudinal growth takes precedence during the early stage of structural evolution of small AlN clusters, when the longitudinal dimension becomes stable, the AlN cluster proceeds with cross-growth and blossoms into the large-size Al60N60. Upon the growth of clusters, the structures tend to become well-knit gradually. As for the evolution of electronic structures of AlN clusters through the HSE06 calculations, the density of states curves become more and more nondiscrete with the atomic structures evolving from small to large size and tend to resemble that of the Wurtzite AlN. The chemisorption characteristics of the large Al60N60 cluster towards different elements such as Al, N, Fe and Cu are also theoretically unveiled, in which it is interestingly found that the N and Cu atoms are likely to be adsorbed similarly at the growth edge position of the Al60N60 cluster and the density of states curves of these two chemisorption systems near the Fermi level also show some interesting similarities.

Evolution and Strengthening Effects of the Heat-Resistant Phases in Al-Si Piston Alloys with Different Fe/Ni Ratios.

The evolution of three major heat-resistant phases (δ-Al3CuNi, γ-Al7Cu4Ni, T-Al9FeNi) and its strengthening effects at high temperature in Al-Si piston alloys with various Fe/Ni ratios were studied using field emission scanning electron microscope (FE-SEM), electron probe microanalysis (EPMA), and X-ray diffraction (XRD). With the increase of Fe/Ni ratios, the heat-resistant phases begin to evolve in category, morphology, and distribution. The results show that a suitable Fe/Ni ratio will cause the T-Al9FeNi phase to appear and form a closed or semi-closed network with δ-Al3CuNi and γ-Al7Cu4Ni phases instead of the originally isolated heat-resistant phases. As a result, the ultimate tensile strength of the optimized alloy reached 106 MPa with a Fe/Ni ratio of 0.23, which was 23.3% higher than that of base alloy at 350 °C, which is attributed to the fact that a closed or semi-closed network microstructure is advantageous to the bearing of mechanical loads. This work may provide useful ideas for the development of high temperature resistant piston alloys.

Microstructure Evolution and Mechanical Properties of Al-TiB2/TiC In Situ Aluminum-Based Composites during Accumulative Roll Bonding (ARB) Process.

In this study, a kind of Al-TiB2/TiC in situ composite was successfully prepared using the melt reaction method and the accumulative roll-bonding (ARB) technique. The microstructure evolution of the composites with different deformation treatments was characterized using field emission scanning electron microscopy (FESEM) and a transmission electron microscope (TEM). The mechanical properties of the Al-TiB2/TiC in situ composite were also studied with tensile and microhardness tests. It was found that the distribution of reinforcement particles becomes more homogenous with an increasing ARB cycle. Meanwhile, the mechanical properties showed great improvement during the ARB process. The ultimate tensile strength (UTS) and microhardness of the composites were increased to 173.1 MPa and 63.3 Hv after two ARB cycles, respectively. Furthermore, the strengthening mechanism of the composite was analyzed based on its fracture morphologies.

Unveiling the Semicoherent Interface with Definite Orientation Relationships between Reinforcements and Matrix in Novel Al3BC/Al Composites.

High-strength lightweight Al-based composites are promising materials for a wide range of applications. To provide high performance, a strong bonding interface for effective load transfer from the matrix to the reinforcement is essential. In this work, the novel Al3BC reinforced Al composites have been in situ fabricated through a liquid-solid reaction method and the bonding interface between Al3BC and Al matrix has been unveiled. The HRTEM characterizations on the Al3BC/Al interface verify it to be a semicoherent bonding structure with definite orientation relationships: (0001)Al3BC//(11̅1)Al;[112̅0]Al3BC//[011]Al. Periodic arrays of geometrical misfit dislocations are also observed along the interface at each (0001)Al3BC plane or every five (11̅1)Al planes. This kind of interface between the reinforcement and the matrix is strong enough for effective load transfer, which would lead to the evidently improved strength and stiffness of the introduced new Al3BC/Al composites.

Revealing heterogeneous nucleation of primary Si and eutectic Si by AlP in hypereutectic Al-Si alloys.

The heterogeneous nucleation of primary Si and eutectic Si can be attributed to the presence of AlP. Although P, in the form of AlP particles, is usually observed in the centre of primary Si, there is still a lack of detailed investigations on the distribution of P within primary Si and eutectic Si in hypereutectic Al-Si alloys at the atomic scale. Here, we report an atomic-scale experimental investigation on the distribution of P in hypereutectic Al-Si alloys. P, in the form of AlP particles, was observed in the centre of primary Si. However, no significant amount of P was detected within primary Si, eutectic Si and the Al matrix. Instead, P was observed at the interface between the Al matrix and eutectic Si, strongly indicating that P, in the form of AlP particles (or AlP 'patch' dependent on the P concentration), may have nucleated on the surface of the Al matrix and thereby enhanced the heterogeneous nucleation of eutectic Si. The present investigation reveals some novel insights into heterogeneous nucleation of primary Si and eutectic Si by AlP in hypereutectic Al-Si alloys and can be used to further develop heterogeneous nucleation mechanisms based on adsorption.

Helical encapsulation of graphene nanoribbon into carbon nanotube.

Molecular dynamics (MD) simulations were performed to study interaction between the graphene nanoribbon (GNR) and single-wall carbon nanotube (SWCNT). The GNR enters the SWCNT spontaneously to display a helical configuration which is quite similar to the chloroplast in the spirogyra cell. This unique phenomenon results from the combined action of the van der Waals potential well and the π-π stacking interaction. The size of SWCNT and GNR should satisfy some certain conditions in the helical encapsulation process. A DNA-like double helix would be formed inside the SWCNT with the encapsulation of two GNRs. A water cluster enclosed in the SWCNT has great effect on the formation of the GNR helix in the tube. Furthermore, we also studied the possibility that the spontaneous encapsulation of GNR is used for substance delivery. The expected outcome of these properties is to provide novel strategies to design nanoscale carriers and reaction devices.