Chromatographic separation of three monoclonal antibody variants using multicolumn countercurrent solvent gradient purification (MCSGP).

Multicolumn countercurrent solvent gradient purification (MCSGP) is a continuous chromatographic process developed in recent years (Aumann and Morbidelli, 2007a; Aumann et al., 2007) that is particularly suited for applications in the field of bioseparations. Like batch chromatography, MCSGP is suitable for three-fraction chromatographic separations and able to perform solvent gradients but it is superior in terms of solvent consumption, yield, purity, and productivity due to the countercurrent movement of the liquid and the solid phases. In this work, the MCSGP process is applied to the separation of three monoclonal antibody variants on a conventional preparative cation exchange resin. The experimental process performance was compared to simulations based on a lumped kinetic model. Yield and purity values of the target variant of 93%, respectively were obtained experimentally. The batch reference process was clearly outperformed by the MCSGP process.

Preparative weak cation-exchange chromatography of monoclonal antibody variants I. Single-component adsorption.

The retention behavior of a monoclonal antibody has been characterized on a weak cation exchanger, Fractogel EMD COO(-)(s). This new generation of resin materials comprise of a higher mechanical strength compared to softer gel-type matrices while maintaining elevated capacities, resulting in higher productivity and longer lifetimes. These parameters are extremely important when working with large bio-molecules such as proteins, and in particular monoclonal antibodies. In the first part of this work a parameter estimation strategy is presented to fully characterize the retention behavior of a single monoclonal antibody and determine suitable model parameters. Literature correlations were used for the estimation of mass transfer rates. The transport limiting parameter, pore diffusion, was regressed experimentally. Various methods for the adsorption isotherm determination have been applied, their combinations resulting in little experimental effort and accurate predictions of elution profiles. The process has been modelled with a complete pore diffusion model and the agreement between experimental and predicted profiles is good in general. However, a very marked sensitivity to changes in the effective pore diffusion coefficient has been observed. A correlation describing the effect of the separation conditions on the diffusion rate is therefore needed in order to have a fully predictive mathematical model.

Adsorption of monoclonal antibody variants on analytical cation-exchange resin.

Monoclonal antibody (MAb) variants differing by one or two C-terminal lysine residues can be separated by cation-exchange chromatography due to the difference in their charge distribution. The adsorption of the three MAb variants on a weak cation-exchange resin was characterized using directly the raw mixture in spite of the presence of some impurities. The effects of both, pH and eluent salt concentration, on the adsorption isotherm were investigated. Under certain experimental conditions distorted peak shapes and even peak doubling for single variant injections were obtained, in addition to unexpectedly long retention times. These observations were explained based on equilibrium theory. The separation of the MAb variants was designed for an isocratic and a linear salt gradient operation. The corresponding optimal values of pH and salt concentration were determined. The use of salt gradients not only allows reducing the process time and increasing enrichment of the variants, but also leads to some loss in purity. A baseline separation could be obtained under isocratic and strongly adsorbing conditions at pH 6.3. A lumped kinetic model and a procedure for estimating the corresponding parameters were developed and validated by comparison with experimental elution chromatograms in a wide range of operating conditions.

Experimental verification of sample-solvent induced modifier-solute peak interactions in biochromatography.

In a previous theoretical analysis based on equilibrium theory it has been shown how differences in the sample and elution modifier concentrations can lead to unexpected behavior of the solute eluted peaks such as retention time distortion, peak deformation and peak doubling. All these features are verified experimentally in this work using the polypeptide calcitonin and a variant of a specific monoclonal antibody as chromatographic model systems. For both experimental systems, the retention time distortion can be predicted with high accuracy by the solution of the equilibrium theory model. For the polypeptide, the predictions from the theory about the occurrence of peak deformation and double peaks has been successfully verified by a series of tailored experiments with positive as well as negative modifier perturbations.