Harnessing Compositional Gradients to Elucidate Phase Behaviors toward High Performance Polymer Semiconductor Blends.

Polymer semiconductor/insulator blends offer a promising avenue to achieve desired mechanical properties, environmental stability, and high device performance in organic field-effect transistors. A comprehensive understanding of process-structure-property relationships necessitates a thorough exploration of the composition space to identify transitions in performance, morphology, and phase behavior. Hence, this study employs a high-throughput gradient thin film library, enabling rapid and continuous screening of composition-morphology-device performance relationships in conjugated polymer blends. Applied to a donor-acceptor copolymer blend, this technique efficiently surveys a broad composition range, capturing trends in device performance across the gradient. Furthermore, characterizing the gradient library using microscopy and depth profiling techniques pinpointed composition-dependent transitions in morphology. To validate the results and gain deeper insights, uniform-composition experiments were conducted on select compositions within and outside the gradient range. Depth profiling experiments on the constant composition films unveil the presence of the semiconducting polymer at the air interface, with apparent enrichment of the semiconductor at the substrate interface at low ratios of the semiconducting component, transitioning to a more even distribution within the bulk of the film at higher ratios. The generalizability of the gradient approach was further confirmed by its application to a homopolymer under different solution processing conditions.

Conjugated Polymer Process Ontology and Experimental Data Repository for Organic Field-Effect Transistors.

Polymer-based semiconductors and organic electronics encapsulate a significant research thrust for informatics-driven materials development. However, device measurements are described by a complex array of design and parameter choices, many of which are sparsely reported. For example, the mobility of a polymer-based organic field-effect transistor (OFET) may vary by several orders of magnitude for a given polymer as a plethora of parameters related to solution processing, interface design/surface treatment, thin-film deposition, postprocessing, and measurement settings have a profound effect on the value of the final measurement. Incomplete contextual, experimental details hamper the availability of reusable data applicable for data-driven optimization, modeling (e.g., machine learning), and analysis of new organic devices. To curate organic device databases that contain reproducible and findable, accessible, interoperable, and reusable (FAIR) experimental data records, data ontologies that fully describe sample provenance and process history are required. However, standards for generating such process ontologies are not widely adopted for experimental materials domains. In this work, we design and implement an object-relational database for storing experimental records of OFETs. A data structure is generated by drawing on an international standard for batch process control (ISA-88) to facilitate the design. We then mobilize these representative data records, curated from the literature and laboratory experiments, to enable data-driven learning of process-structure-property relationships. The work presented herein opens the door for the broader adoption of data management practices and design standards for both the organic electronics and the wider materials community.

Bubble-particle dynamics in multiphase flow of capillary foams in a porous micromodel.

Surfactant-free capillary foams (CFs) are known to be remarkably tolerant to oil, and possess unique stability and flow properties. These properties result from the presence of oil-and-particle-coated bubbles that are interconnected by a dense particle-oil capillary network. In this work, we present a study of the dynamics of capillary foams flowing through a porous micromodel. We determine that despite the presence of oil-particle networks, CFs can flow through a microporous environment and that above a threshold flowrate, >80% of foam pumped through the micromodel can be recovered. In addition, we highlight the absence of steady state in CF flow and identify the underlying phenomena including the increasing apparent viscosity, reconfigurable flow paths, and intermittent clogging of the micromodel from an oil-particle composite and bubbles trapped in pores. We also characterize bubble dynamics and show that CFs surprisingly exhibit the same bubble generation and destruction mechanisms as classical foams despite the absence of surfactants. Our observations suggest that the porous medium plays a key role in generating uniformly sized bubbles and that capillary foams in a microporous environment tend to reconfigure their flow paths in a manner that may provide opportunities for increased sweep efficiency in enhanced oil recovery.

Effect of Shear on Pumped Capillary Foams.

Foam flow in many applications, like firefighting and oil recovery, requires stable foams that can withstand the stress and aging that result from both shear and thermodynamic instability. Events of drainage and coarsening drive the collapse of foams and greatly affect foam efficacy in processes relying on foam transport. Recently, it was discovered that foams can be stabilized by the synergistic action of colloidal particles and a small amount of a water-immiscible liquid that mediates capillary forces. The so-called capillary foams contain gas bubbles that are coated by a thin oil-particle film and integrated in a network of oil-bridged particles; the present study explores how this unique architecture impacts the foams' flow dynamics. We pumped capillary foams through millimeter-sized tubing (ID: 790 µm) at different flow rates and analyzed the influence of stress and aging on capillary foam stability. We find that the foams remain stable when pumped at higher flow rates but undergo phase separation when pumped at low flow rates. Our observations further show that the particle network is responsible for the observed stability in capillary foams and that network strength and stability of an existing foam can be increased by shearing.

Roll-to-Roll, Dual-Layer Slot Die Coating of Chitin and Cellulose Oxygen Barrier Films for Renewable Packaging.

Cellulose and chitin are the two most abundant naturally produced biopolymers and are being extensively studied as candidates for renewable oxygen barrier films used in packaging. It has been shown that bilayers formed from cellulose nanocrystals (CNCs) and chitin nanofibers (ChNFs) exhibit oxygen barrier properties similar to polyethylene terephthalate (PET). However, this prior work explored only coating each layer individually in sequence through techniques such as spray coating. Here, we demonstrate the viability of dual-layer slot die coating of CNC/ChNF bilayers onto cellulose acetate (CA) substrates. The dual-layer slot die method enables significantly lower oxygen permeability versus spray coating while using a roll-to-roll system that applies the bilayer in a single pass. This work discusses suspension properties, wetting, and drying conditions required to achieve well-controlled ChNF/CNC bilayers. Spray-coated bilayer films were on average 25% thinner than the dual-layer bilayer film; however, the thickness-normalized oxygen permeability (OP) of the dual-layer-coated ChNF/CNC bilayer film on CA was 20 times better than that of the spray-coated bilayers. It has been shown that ChNF contributes to the wetting and barrier properties. Values of OP for the slot die-coated bilayers under optimized drying conditions were as low as 1.2 cm3·µm·m-2·d-1·kPa-1, corresponding to a normalized oxygen transmission rate of 0.32 cm3·m-2·d-1 at 23 °C and 50% relative humidity. It is also noted that the adhesive properties of the dual-layer coating are also improved when films are air-dried and that ChNF contributes to the wetting and barrier properties.

The Solution is the Solution: Data-Driven Elucidation of Solution-to-Device Feature Transfer for π-Conjugated Polymer Semiconductors.

The advent of data analytics techniques and materials informatics provides opportunities to accelerate the discovery and development of organic semiconductors for electronic devices. However, the development of engineering solutions is limited by the ability to control thin-film morphology in an immense parameter space. The combination of high-throughput experimentation (HTE) laboratory techniques and data analytics offers tremendous avenues to traverse the expansive domains of tunable variables offered by organic semiconductor thin films. This Perspective outlines the steps required to incorporate a comprehensive informatics methodology into the experimental development of polymer-based organic semiconductor technologies. The translation of solution processing and property metrics to thin-film behavior is crucial to inform efficient HTE for data collection and application of data-centric tools to construct new process-structure-property relationships. We argue that detailed investigation of the solution state prior to deposition in conjunction with thin-film characterization will yield a deeper understanding of the physicochemical mechanisms influencing performance in π-conjugated polymer electronics, with data-driven approaches offering predictive capabilities previously unattainable via traditional experimental means.

Increasing efficiency of the homogenization process for production of chitin nanofibers for barrier film applications.

Chitin nanofibers (ChNFs) are of interest for barrier materials but are often extracted by high pressure homogenization (HPH) with high energy utilization. We studied the influence of deacetylation (DA) and pressure on HPH of shrimp chitin and the resulting solution cast films. Deacetylation to 72% DA resulted in improved ChNF suspension and film light transmission, strain at break, and tensile strength compared to chitin with DA of 89%. The oxygen permeability (OP) of the films was not affected by the modification and remained at low values of 1.9-2.4 cm3 µm/m2/day/kPa. We also show that deacetylation enables HPH intensity to be reduced during extraction of ChNFs from crab shell chitin (63% lower pressure and 73% reduction in number of passes), while achieving a low OP. Deacetylation pretreatment reduces HPH process intensity required to achieve oxygen barrier properties in ChNF films.

Structure-Property Relationship in Capillary Foams.

The recently discovered capillary foams are aqueous foams stabilized by the synergistic action of colloidal particles and a small amount of oil. Characteristically, their gas bubbles are coated by a particle-stabilized layer of oil and embedded in a gel network of oil-bridged particles. This unique foam architecture offers opportunities for engineering new foam-related materials and processes, but the necessary understanding of its structure-property relations is still in its infancy. Here, we study the effects of particle wettability, particle volume fraction, and oil-to-particle ratio on the structure and selected properties of capillary foams and use our findings to relate measured foamability, foam stability, and rheological key parameters to the observed foam microstructure. We see that particle wettability not only determines the type of gel network formed but also influences the prevalence of oil droplets included within the foam. Our results further show that the stability and rheology of capillary foams are mainly a function of the particle volume fraction whereas the foamability and observed microstructure are sensitive also to the oil-to-particle ratio. These insights expand our fundamental understanding of capillary foams and will greatly facilitate future work on new foam formulations.

Synergistic Reinforcement of Composite Hydrogels with Nanofiber Mixtures of Cellulose Nanocrystals and Chitin Nanofibers.

Simultaneous incorporation of cellulose nanocrystals (CNCs) and chitin nanofibers (ChNFs) into a polyvinyl alcohol (PVA) matrix opens possibilities for customization of more environmentally friendly composite materials. When used in tricomponent composite hydrogels, the opposite surface charges on CNCs and ChNFs lead to the construction of beneficial nanofiber structures. In this work, composite hydrogels containing CNCs, ChNFs, or their mixtures are produced using cyclic freeze-thaw (FT) treatments. When considering different compositions and FT cycling, tricomponent composite hydrogels containing a specific ratio of CNCs/ChNFs are shown to have promising mechanical performance in comparison to other samples. These results together with results from water absorption, rheological, and light scattering studies suggest that the CNC/ChNF structures produced property improvement by concurrently accessing the stronger interfacial interactions between CNCs and PVA and the longer lengths of the ChNFs for load transfer. Overall, these results provide insight into using electrostatically driven nanofiber structures in nanocomposites.

Acrylic Functionalization of Cellulose Nanocrystals with 2-Isocyanatoethyl Methacrylate and Formation of Composites with Poly(methyl methacrylate).

Cellulose nanocrystals (CNCs) derived from renewable plant-based materials exhibit strong potential for improving properties of polymers by their dispersal in the polymer matrix as a composite phase. However, the hydrophilicity and low thermal stability of CNCs lead to compromised particle dispersibility in common polymers and limit the processing conditions of polymer-CNC composites, respectively. One route that has been explored is the modification of CNCs to alter surface chemistry. Acrylic materials are used in a broad class of polymers and copolymers with wide commercial applications. Yet, the available methods for adding groups that react with acrylics to enhance dispersion are quite limited. In this work, a versatile chemical modification route is described that introduces acryloyl functional groups on CNCs that can in turn be polymerized in subsequent steps to create acrylic-CNC composites. The hydroxyl group on CNC surfaces was reacted with the isocyanate moiety on 2-isocyanatoethyl methacrylate (IEM), a bifunctional molecule possessing both the isocyanate group and acryloyl group. The resulting modified CNCs (mCNCs) showed enhanced hydrophobicity and dispersibility in organic solvent relative to unmodified CNCs. Fourier transform infrared (FTIR) spectroscopy, X-ray photoelectron spectroscopy, solid-state 13C nuclear magnetic resonance (NMR) spectroscopy, and elemental analysis verified the surface modification and allowed an estimation of the degree of modification as high as 0.4 (26.7% surface hydroxyl substitution CNC). The modified CNCs were copolymerized with methyl methacrylate, and the composites had improved dispersion relative to composites with unmodified CNCs and enhanced (104%) tensile strength at 2 wt % CNC when compared to the neat poly(methyl methacrylate) (PMMA), indicating a benefit of the reactive acryloyl groups added to the CNC surface. Overall, the modification strategy was successful in functionalizing CNCs, opening possibilities for their use in organic media and matrices.

Rheology of capillary foams.

Aqueous foams are ubiquitous; they appear in products and processes that span the cosmetics, food, and energy industries. The versatile applicability of foams comes as a result of their intrinsic viscous and elastic properties; for example, foams are exploited as drilling fluids in enhanced oil recovery for their high viscosity. Recently, so-called capillary foams were discovered: a class of foams that have excellent stability under static conditions and whose flow properties have so far remained unexplored. The unique architecture of these foams, containing oil-coated bubbles and a gelled network of oil-bridged particles, is expected to affect foam rheology. In this work, we report the first set of rheological data on capillary foams. We study the viscoelastic properties of capillary foams by conducting oscillatory and steady shear tests. We compare our results on the rheological properties of capillary foams to those reported for other aqueous foams. We find that capillary foams, which have low gas volume fractions, exhibit long lasting rheological stability as well as a yielding behavior that is reminiscent of surfactant foams with high gas volume fractions.

Multifunctional Bio-Nanocomposite Coatings for Perishable Fruits.

Hunger and chronic undernourishment impact over 800 million people, which translates to ≈10.7% of the world's population. While countries are increasingly making efforts to reduce poverty and hunger by pursuing sustainable energy and agricultural practices, a third of the food produced around the globe still is wasted and never consumed. Reducing food shortages is vital in this effort and is often addressed by the development of genetically modified produce or chemical additives and inedible coatings, which create additional health and environmental concerns. Herein, a multifunctional bio-nanocomposite comprised largely of egg-derived polymers and cellulose nanomaterials as a conformal coating onto fresh produce that slows down food decay by retarding ripening, dehydration, and microbial invasion is reported. The coating is edible, washable, and made from readily available inexpensive or waste materials, which makes it a promising economic alternative to commercially available fruit coatings and a solution to combat food wastage that is rampant in the world.

Controlling Barrier and Mechanical Properties of Cellulose Nanocrystals by Blending with Chitin Nanofibers.

Chitin nanofibers (ChNFs) and cellulose nanocrystals (CNCs) have been proposed as materials for renewable packaging with low O2 transmission that protect food, medicine, and electronics. A challenge in biomass-derived functional materials is tuning both barrier and mechanical properties, while minimizing process steps. A concept that merits additional study in this field is tuning of the barrier and mechanical properties by use of oppositely charged biomass-derived fibers, through interactions that support dense film formation. We report free-standing films formed by solution casting of blends of aqueous suspensions of CNCs and ChNFs with either low degree of acetylation (LChNFs, higher charge) or high degree of acetylation (HChNFs, lower charge). While neat CNC films had the highest O2 permeability (OP), the OP was lowered by 91% by addition of at least 25 wt % LChNFs to CNCs to an OP value near 1.7 cm3 µm/m2/d/kPa. Interestingly, blends of CNCs with less highly charged, larger HChNFs had equivalently lower OP as with LChNFs. The tensile strength and strain at break of blended ChNF/CNC films was optimal compared to neat cellulose or chitin when at least 50 wt % LChNFs or HChNFs were blended with CNCs. We show that the ability to tune properties of ChNF/CNC blends was coincident with the formation of aggregates of chitin and cellulose nanomaterials, which appear to support formation of dense layers of tortuous fiber networks.

Humidity-tolerant rate-dependent capillary viscous adhesion of bee-collected pollen fluids.

We report a two-phase adhesive fluid recovered from pollen, which displays remarkable rate tunability and humidity stabilization at microscopic and macroscopic scales. These natural materials provide a previously-unknown model for bioinspired humidity-stable and dynamically-tunable adhesive materials. In particular, two immiscible liquid phases are identified in bioadhesive fluid extracted from dandelion pollen taken from honey bees: a sugary adhesive aqueous phase similar to bee nectar and an oily phase consistent with plant pollenkitt. Here we show that the aqueous phase exhibits a rate-dependent capillary adhesion attributed to hydrodynamic forces above a critical separation rate. However, the performance of this adhesive phase alone is very sensitive to humidity due to water loss or uptake. Interestingly, the oily phase contributes scarcely to the wet adhesion. Rather, it spreads over the aqueous phase and functions as a barrier to water vapor that tempers the effects of humidity changes and stabilizes the capillary adhesion.

The atypically high modulus of pollen exine.

Sporopollenin, the polymer comprising the exine (outer solid shell) of pollen, is recognized as one of the most chemically and mechanically stable naturally occurring organic substances. The elastic modulus of sporopollenin is of great importance to understanding the adhesion, transport and protective functions of pollen grains. In addition, this fundamental mechanical property is of significant interest in using pollen exine as a material for drug delivery, reinforcing fillers, sensors and adhesives. Yet, the literature reports of the elastic modulus of sporopollenin are very limited. We provide the first report of the elastic modulus of sporopollenin from direct indentation of pollen particles of three plant species: ragweed (Ambrosia artemisiifolia), pecan (Carya illinoinensis) and Kentucky bluegrass (Poa pratensis). The modulus was determined with atomic force microscopy by using direct nanomechanical mapping of the pollen shell surface. The moduli were atypically high for non-crystalline organic biomaterials, with average values of 16 ± 2.5 GPa (ragweed), 9.5 ± 2.3 GPa (pecan) and 16 ± 4.0 GPa (Kentucky bluegrass). The amorphous pollen exine has a modulus exceeding known non-crystalline biomaterials, such as lignin (6.7 GPa) and actin (1.8 GPa). In addition to native pollen, we have investigated the effects of exposure to a common preparative base-acid chemical treatment and elevated humidity on the modulus. Base-acid treatment reduced the ragweed modulus by up to 58% and water vapour exposure at 90% relative humidity reduced the modulus by 54% (pecan) and 72% (Kentucky bluegrass). These results are in agreement with recently published estimates of the modulus of base-acid-treated ragweed pollen of 8 GPa from fitting to mechanical properties of ragweed pollen-epoxy composites.

The dynamics of rising oil-coated bubbles: experiments and simulations.

Air bubbles rising through an aqueous medium have been studied extensively and are routinely used for the separation of particulates via froth flotation, a key step in many industrial processes. Oil-coated bubbles can be more effective for separating hydrophilic particles with low affinity for the air-water interface, but the rise dynamics of oil-coated bubbles has not yet been explored. In the present work, we report the first systematic study of the shape and rise trajectory of bubbles engulfed in a layer of oil. Results from direct observation of the coated bubbles with a high-speed camera are compared to computer simulations and confirm a pronounced effect of the oil coat on the bubble dynamics. We consistently find that the oil-coated bubbles display a more spherical shape and straighter trajectory, yet slower rise than uncoated bubbles of comparable size. These characteristics may provide practical benefits for flotation separations with oil-coated bubbles.

Tunable multimodal adhesion of 3D, nanocrystalline CoFe2O4 pollen replicas.

3D replicas of sunflower pollen microparticles, comprised of a multicomponent magnetic spinel ferrite (CoFe2O4) with tailorable adhesive properties, have been synthesized for the first time via a conformal layer-by-layer (LbL) surface sol-gel (SSG) deposition process followed by organic pyrolysis and oxide compound formation at a peak temperature of 600 °C-900 °C. These high-fidelity ferrite pollen replicas exhibited multimodal (van der Waals, vdW, and magnetic) adhesion that could be tuned via control of the CoFe2O4 nanoparticle and crystal sizes. The CoFe2O4 pollen replicas exhibited a non-monotonic change in short-range (~10 nm) vdW adhesion with an increase in the peak firing temperature, which was consistent with the counteracting effects of particle coarsening on the size and number of nanoparticles present on the sharp tips of the echini (spines) on the pollen replica surfaces. The longer-range (up to ~1 mm) magnetic force of adhesion increased monotonically with an increase in firing temperature, which was consistent with the observed increases in the values of the saturation and remanent magnetization of CoFe2O4 with an increase in average nanocrystal size. By adjusting the nanocrystal/nanoparticle sizes of the CoFe2O4 pollen replicas, the total force of adhesion (vdW + magnetic) to a magnetic substrate could be increased by a factor of ~3 relative to native pollen grains.

Adhesion Enhancements and Surface-Enhanced Raman Scattering Activity of Ag and Ag@SiO2 Nanoparticle Decorated Ragweed Pollen Microparticle Sensor.

A simple solution processed layer-by-layer approach was used to immobilize metal nanoparticles (NPs) on the surface of ragweed pollen exine to obtain multifunctional particles with significant surface-enhanced Raman scattering (SERS), two-photon excited fluorescence, and enhanced adhesion properties. The rugged pollen exine was functionalized with an amine terminated silane and then treated with Ag or Ag@SiO2 NPs that were electrostatically attached to the exterior of the pollen by incubation in an NP solution of the appropriate pH. Nanoparticle agglomeration on the pollen gives rise to broadband near infrared (NIR) (785-1064 nm) plasmonic activity, and strong SERS signals from benzenedithiol deposited on NP-pollen composite particles were observed. In addition to SERS activity, the AgNP coating provides a twofold increase in the adhesive properties of the RW pollen exine on a silicon substrate, leading to a robust, adhesive, broadband NIR excitable SERS microparticle.

Interfacial Activity of Nonamphiphilic Particles in Fluid-Fluid Interfaces.

Surfactants can adsorb in fluid-fluid interfaces and lower the interfacial tension. Like surfactants, particles with appropriate wettability can also adsorb in fluid-fluid interfaces. Despite many studies of particle adsorption at fluid interfaces, some confusion persists regarding the ability of (simple, nonamphiphilic) particles to reduce the interfacial tension. In the present work, the interfacial activity of silica nanoparticles at air-water and hexadecane-water interfaces and of ethyl cellulose particles at the interface of water with trimethylolpropane trimethacrylate was analyzed through pendant drop tensiometry. Our measurements strongly suggest that the particles do significantly affect the interfacial tension provided that they have a strong affinity to the interface by virtue of their wettability and that no energy barrier to adsorption prevents them from reaching the interface. A simplistic model that does not explicitly account for any particle-particle interactions is found to yield surprisingly good predictions for the effective interfacial tension in the presence of the adsorbed particles. We further propose that interfacial tension measurements, when combined with information about the particles' wetting properties, can provide a convenient way to estimate the packing density of particles in fluid-fluid interfaces. These results may help to understand and control the assembly of nonamphiphilic nanoparticles at fluid-fluid interfaces, which is relevant to applications ranging from surfactant-free formulations and food technology to oil recovery.