Self-cleaning superhydrophobic fly ash geopolymer.

Building materials with hydrophobic surfaces can exhibit increased service life by preventing moisture absorption or diffusion through their surfaces. For concrete used in construction, this hydrophobicity can prevent the corrosion of reinforcing steel bars. Geopolymers are a new cement-free binding material that have been extensively studied to replace Portland cement. However, similar to normal concrete, geopolymers are susceptible to the intake of moisture. This paper presents the fabrication of a superhydrophobic and self-cleaning surface on a fly ash geopolymer as a method to prevent moisture intake. A composite coating of polydimethylsiloxane (PDMS) solution containing dispersed polytetrafluoroethylene (PTFE) or calcium stearate (CS) microparticles was applied by dip-coating to form the hydrophobic surface. Additionally, fly ash was incorporated with the PTFE and CS microparticles to increase surface roughness and reduce material cost. The experimental results showed that the coating containing CS microparticles yielded a hydrophobic surface with a contact angle of 140°, while those containing PTFE microparticles provided a superhydrophobic surface with a contact angle of 159°. The incorporation of fly ash resulted in increased surface roughness, leading to a larger contact angle and a smaller sliding angle. A contact angle of 153° with a sliding angle of 8.7° was observed on the PTFE/fly ash-coated surface. The cleaning process was demonstrated with a test whereby dust was removed by water droplets rolling off the surface. The tested coating exhibited self-cleaning and waterproofing properties and could thus improve the sustainability of materials in building construction.

Sustainable utilization of water treatment residue as a porous geopolymer for iron and manganese removals from groundwater.

Raw water is a significant resource for industrial water usage, but this water is not directly suitable for use due to the presence of contaminants. Therefore, pre-treatment is essential. The treatment generates water treatment residue (WTR) which consists of silt, clay and undesirable components. Most WTR is conventionally disposed of in landfill. In addition, the presence of iron (Fe) and manganese (Mn) in groundwater can result in a reddish-brown color and undesirable taste and odour. A number of expensive and complex technologies are being used for the removal of such iron and manganese. Due to the high Al2O3 and SiO2 content in WTR, therefore, this research proposes the use of WTR as the source material for geopolymer production for Fe/Mn removal. With the availability of free alkali in the geopolymer framework, the OH--releasing behavior of the WTR-based geopolymer was investigated by the precipitation of Fe(II) ion. The WTR-based geopolymer was calcined at 400 °C and 600 °C to obtain a strong geopolymer matrix with the ability to remove Fe/Mn ions. The results show that the WTR-based geopolymer has the potential to remove Fe from Fe-contaminated water. Hydroxide ions are released from the geopolymer and form an Fe(OH)3 precipitate. Geopolymer with a calcination temperature of 400 °C provides total removal of the Fe after 24 h of immersion. In addition, the existence of Fe(OH)3 helps to coprecipitate the Mn(OH)2 in the Fe/Mn solution leading to a significant reduction of Mn from the solution. The pH value and retention time play an important role in the final metal concentration. The final pH of the solution is close to 8.5, which is the recommended value for boiler water. This method offers an alternative use of WTR in making a porous geopolymer for groundwater Fe/Mn removal using a simple method.