Electrocatalysis in Solid Oxide Fuel Cells and Electrolyzers.

Interest in energy-to-X and X-to-energy (where X represents green hydrogen, carbon-based fuels, or ammonia) technologies has expanded the field of electrochemical conversion and storage. Solid oxide electrochemical cells (SOCs) are among the most promising technologies for these processes. Their unmatched conversion efficiencies result from favorable thermodynamics and kinetics at elevated operating temperatures (400-900 °C). These solid-state electrochemical systems exhibit flexibility in reversible operation between fuel cell and electrolysis modes and can efficiently utilize a variety of fuels. However, electrocatalytic materials at SOC electrodes remain nonoptimal for facilitating reversible operation and fuel flexibility. In this Review, we explore the diverse range of electrocatalytic materials utilized in oxygen-ion-conducting SOCs (O-SOCs) and proton-conducting SOCs (H-SOCs). We examine their electrochemical activity as a function of composition and structure across different electrochemical reactions to highlight characteristics that lead to optimal catalytic performance. Catalyst deactivation mechanisms under different operating conditions are discussed to assess the bottlenecks in performance. We conclude by providing guidelines for evaluating the electrochemical performance of electrode catalysts in SOCs and for designing effective catalysts to achieve flexibility in fuel usage and mode of operation.

Inverse 'intra-lattice' charge transfer in nickel-molybdenum dual electrocatalysts regulated by under-coordinating the molybdenum center.

The prevalence of intermetallic charge transfer is a marvel for fine-tuning the electronic structure of active centers in electrocatalysts. Although Pauling electronegativity is the primary deciding factor for the direction of charge transfer, we report an unorthodox intra-lattice 'inverse' charge transfer from Mo to Ni in two systems, Ni73Mo alloy electrodeposited on Cu nanowires and NiMo-hydroxide (Ni : Mo = 5 : 1) on Ni foam. The inverse charge transfer deciphered by X-ray absorption fine structure studies and X-ray photoelectron spectroscopy has been understood by the Bader charge and projected density of state analyses. The undercoordinated Mo-center pushes the Mo 4d-orbitals close to the Fermi energy in the valence band region while Ni 3d-orbitals lie in the conduction band. Since electrons are donated from the electron-rich Mo-center to the electron-poor Ni-center, the inverse charge transfer effect navigates the Mo-center to become positively charged and vice versa. The reverse charge distribution in Ni73Mo accelerates the electrochemical hydrogen evolution reaction in alkaline and acidic media with 0.35 and 0.07 s-1 turnover frequency at -33 ± 10 and -54 ± 8 mV versus the reversible hydrogen electrode, respectively. The corresponding mass activities are 10.5 ± 2 and 2.9 ± 0.3 A g-1 at 100, and 54 mV overpotential, respectively. Anodic potential oxidizes the Ni-center of NiMo-hydroxide for alkaline water oxidation with 0.43 O2 s-1 turnover frequency at 290 mV overpotential. This extremely durable homologous couple achieves water and urea splitting with cell voltages of 1.48 ± 0.02 and 1.32 ± 0.02 V, respectively, at 10 mA cm-2.

The Perfect Imperfections in Electrocatalysts.

Modern day electrochemical devices find applications in a wide range of industrial sectors, from consumer electronics, renewable energy management to pollution control by electric vehicles and reduction of greenhouse gas. There has been a surge of diverse electrochemical systems which are to be scaled up from the lab-scale to industry sectors. To achieve the targets, the electrocatalysts are continuously upgraded to meet the required device efficiency at a low cost, increased lifetime and performance. An atomic scale understanding is however important for meeting the objectives. Transitioning from the bulk to the nanoscale regime of the electrocatalysts, the existence of defects and interfaces is almost inevitable, significantly impacting (augmenting) the material properties and the catalytic performance. The intrinsic defects alter the electronic structure of the nanostructured catalysts, thereby boosting the performance of metal-ion batteries, metal-air batteries, supercapacitors, fuel cells, water electrolyzers etc. This account presents our findings on the methods to introduce measured imperfections in the nanomaterials and the impact of these atomic-scale irregularities on the activity for three major reactions, oxygen evolution reaction (OER), oxygen reduction reaction (ORR) and hydrogen evolution reaction (HER). Grain boundary (GB) modulation of the (ABO3 )n type perovskite oxide by noble metal doping is a propitious route to enhance the OER/ORR bifunctionality for zinc-air battery (ZAB). The perovskite oxides can be tuned by calcination at different temperatures to alter the oxygen vacancy, GB fraction and overall reactivity. The oxygen defects, unsaturated coordination environment and GBs can turn a relatively less active nanostructure into an efficient redox active catalyst by imbibing plenty of electrochemically active sites. Obviously, the crystalline GB interface is a prerequisite for effective electron flow, which is also applicable for the crystalline surface oxide shell on metal alloy core of the nanoparticles (NPs). The oxygen vacancy of two-dimensional (2D) perovskite oxide can be made reversible by the A-site termination of the nanosheets, facilitating the reversible entry and exit of a secondary phase during the redox processes. In several instances, the secondary phases have been observed to introduce the right proportion of structural defects and orbital occupancies for adsorption and desorption of reaction intermediates. Also, heterogeneous interfaces can be created by wrapping the perovskite oxide with negatively charged surface by layered double hydroxide (LDH) can promote the OER process. In another approach, ion intercalation at the 2D heterointerfaces steers the interlayer spacing that can influence the mass diffusion. Similar to anion vacancy, controlled formation of the cation vacancies can be achieved by exsolving the B-site cations of perovskite oxides to surface anchored catalytically active metal/alloy NPs. In case of the alloy electrocatalysts, incomplete solid solution by two or more mutually immiscible metals results in heterogeneous alloys having differently exposed facets with complementary functionalities. From the future perspective, new categories of defect structures including the 2D empty spaces or voids leading to undercoordinated sites, the multiple interfaces in heterogeneous alloys, antisite defects between anions and cations, and the defect induced inverse charge transfer should bring new dimensionalities to this riveting area of research.

Comprehensive and High-throughput Electrolysis of Water and Urea by 3-5†nm Nickel and Copper Coordination Polymers.

Metal-organic coordination polymers (CP) have attracted the scientific attention for electrochemical water oxidation as it has the similar coordination structure like natural photosynthetic coordinated complex. However, the harsh synthesis conditions and bulky nature pose a major challenge in the field of catalysis. Herein, 3-5 nm CP particles synthesized at room temperature using aqueous solutions of Ni2+ /Cu2+ and 2,5-dihydroxyterepthalic acid as precursor were applied for alkaline water and urea electrolysis. The overpotential required is only 300 mV at 10 mA cm-2 by Nano-Ni CP for water oxidation, with turnover frequency (TOF) of 21.4 s-1 which is around 8 times higher than its bulk-counterpart. Overall water and urea splitting were achieved with Nano-Cu (-) ∥ Nano-Ni (+) couple on Ni foam at 1.69 and 1.52 V to achieve 10 mA cm-2 , respectively. High electrochemical surface area (ECSA), high TOF, and enhanced mass diffusion are found to be the key parameters responsible for the state-of-the-art water and urea splitting performances of nano-CPs as compared to their bulk counterparts.

In Situ Cation Intercalation in the Interlayer of Tungsten Sulfide with Overlaying Layered Double Hydroxide in a 2D Heterostructure for Facile Electrochemical Redox Activity.

The role of electrochemical interfaces in energy conversion and storage is unprecedented and more so the interlayers of two-dimensional (2D) heterostructures, where the physicochemical nature of these interlayers can be adjusted by cation intercalation. We demonstrate in situ intercalation of Ni2+ and Co2+ with similar ionic radii of ∼0.07 nm in the interlayer of 1T-WS2 while electrodepositing NiCo layered double hydroxide (NiCo-LDH) to create a 2D heterostructure. The extent of intercalation varies with the electrodeposition time. Electrodeposition for 90 s results in 22.4-nm-thick heterostructures, and charge transfer ensues from NiCo-LDH to 1T-WS2, which stabilizes the higher oxidation states of Ni and Co. Density functional theory calculations validate the intercalation principle where the intercalated Ni and Co d electrons contribute to the density of states at the Fermi level of 1T-WS2. Water electrolysis is taken as a representative redox process. The 90 s electrodeposited heterostructure needs the relatively lowest overpotentials of 134 ± 14 and 343 ± 4 mV for hydrogen and oxygen evolution reactions, respectively, to achieve a current density of ±10 mA/cm2 along with exceptional durability for 60 h in 1 M potassium hydroxide. The electrochemical parameters are found to correlate with enhanced mass diffusion through the cation and Cl--intercalated interlayer spacing of 1T-WS2 and the number of active sites. While 1T-WS2 is mostly celebrated as a HER catalyst in an acidic medium, with the help of intercalation chemistry, this work explores an unfound territory of this transition-metal dichalcogenide to catalyze both half-reactions of water electrolysis.

Oxygen-Defect-Rich Cobalt Ferrite Nanoparticles for Practical Water Electrolysis with High Activity and Durability.

The scope of any metal oxide as a catalyst for driving electrocatalytic reactions depends on its electronic structure, which is correlated to its oxygen-defect density. Likewise, to transform a spinel oxide, such as cobalt ferrite (CoFe2 O4 ), into a worthy universal-pH, bifunctional electrocatalyst for the hydrogen and oxygen evolution reactions (HER and OER, respectively), oxygen defects need to be regulated. Prepared by coprecipitation and inert calcination at 650 °C, CoFe2 O4 nanoparticles (NPs) require 253 and 300 mV OER overpotentials to reach current densities of 10 and 100 mA cm-2 , respectively, if nickel foam is used as a substrate. With cost-effective carbon fiber paper, the OER overpotential increases to 372 mV at 10 mA cm-2 at pH 14. The NPs prepared at 550 °C require HER overpotentials of 218, 245, and 314 mV at -10 mA cm-2 in alkaline, acidic, and neutral pH, respectively. The intrinsic activity is reflected from turnover frequencies of >3 O2 s-1 and >5 H2 s-1 at overpotentials of 398 and 259 mV, respectively. If coupled for overall water splitting, the extremely durable two-electrode electrolyzer requires a cell potential of only 1.63 V to reach 10 mA cm-2 at pH 14. The homologous couple also splits seawater at impressively low cell voltages of 1.72 and 1.47 V at room temperature and 80 °C, respectively.

An earth-abundant bimetallic catalyst coated metallic nanowire grown electrode with platinum-like pH-universal hydrogen evolution activity at high current density.

A self-supported and flexible current collector solely made of earth-abundant elements, NiCo layered double hydroxide (LDH) wrapped around Cu nanowires (Cu-Ws) grown on top of commercially available Cu mesh (Cu-m), outperforms the benchmark 40 wt% Pt/C in catalyzing the electrochemical hydrogen evolution reaction (HER). The Cu-m/Cu-W/NiCo-LDH cathode operates both in acidic and alkaline media exhibiting high turnover frequencies (TOF) at 30 mV (0.3 H2 s-1 in 1 M KOH and 0.32 H2 s-1 in 0.5 M H2SO4, respectively) and minimal overpotentials of 15 ± 6 mV in 1 M KOH and 27 ± 2 mV in 0.5 M H2SO4 at -10 mA cm-2. Cu-m/Cu-W/NiCo-LDH outperforms the activity of 40 wt% Pt/C that needs overpotentials of 22 and 18 mV in 1 M KOH and 0.5 M H2SO4, respectively. With a tremendous advantage over Pt/C in triggering proton reduction with fast kinetics, similar mass activity and pH-universality, the current collector demonstrates outstanding operational durability even at above -1 A cm-2. The high density of electronic states near the Fermi energy level of Cu-Ws is found to be a pivotal factor for efficient electron transfer to the NiCo-LDH catalyst. This class of self-supported electrodes is expected to trigger rapid progress in developing high performance energy conversion and storage devices.

Attuning the Electronic Properties of Two-Dimensional Co-Fe-O for Accelerating Water Electrolysis and Photolysis.

Two-dimensional (2D) materials such as layered double hydroxides (LDH) are promising electrocatalysts, especially for water oxidation, owing to their unique physical and electronic properties besides having adequate surface area and availability of unsaturated active metal centers. Herein, we illustrate the high-temperature transformation of bimetallic LDH to semicrystalline 2D metal oxide nanoplates that can maneuver their electronic properties and thereby accelerate the water dissociation reactions. The nanoplates prepared at 300 °C require only 280 ± 13 and 177 ± 7 mV overpotentials for oxygen/hydrogen evolution reactions (OER and HER) to achieve a current density of ±10 mA cm-2 in 1 M KOH, respectively. In a two-electrode water splitting cell, while this bifunctional catalyst needs 1.69 V to deliver a current density of 10 mA cm-2, the LDH precursor demands a cell voltage of 1.93 V. However, both the catalysts demonstrate excellent durability for more than 200 h. When the bifunctional metal oxide electrolyzer is connected to perovskite solar cells for unassisted solar-driven water splitting, impressively, such an integrated photovoltaic-electrolyzer can achieve a solar-to-hydrogen (STH) efficiency of 9.3%. The predominantly superior catalytic activity of the nanoplates is due to the abundance of unsaturated oxygen which decreases the free energy of adsorption of the intermediates.