Promoting the circular economy: Valorization of a residue from industrial char to activated carbon with potential environmental applications as adsorbents.

Pyrolysis of residues enriched with carbon, such as in agroforestry or industrial activities, has been postulated as an emerging technology to promote the production of biofuels, contributing to the circular economy and minimizing waste. However, during the pyrolysis processes a solid fraction residue is generated. This work aims to study the viability of these chars to develop porous carbonaceous materials that can be used for environmental applications. Diverse chars discharged by an industrial pyrolysis factory have been activated with KOH. Concretely, the char residues came from the pyrolysis of olive stone, pine, and acacia splinters, spent residues fuel, and cellulose artificial casings. The changes in the textural, structural, and composition characteristics after the activation process were studied by N2 adsorption-desorption isotherms, scanning electron microscopy, FTIR, elemental analysis, and XPS. A great porosity was developed, SBET within 776-1186 m2 g-1 and pore volume of 0.37-0.59 cm3 g-1 with 70-90% of micropores contribution. The activated chars were used for the adsorption of CO2, leading to CO2 maximum uptakes of 90-130 mg g-1. There was a good correlation between the CO2 uptake with microporosity and oxygenated surface groups of the activated chars. Moreover, their ability to adsorption of contaminants in aqueous solution was also evaluated. Concretely, there was studied the adsorption of aqueous heavy metals, i.e., Cd, Cu, Ni, Pb, and Zn, and organic pollutants of emerging concern such as caffeine, diclofenac, and acetaminophen.

Conversion of char from pyrolysis of plastic wastes into alternative activated carbons for heavy metal removal.

The valorization of post-consumer mixed plastics in pyrolysis processes represents an abundant reservoir of carbon that can be effectively converted into useful chars. This process not only holds appeal in terms of improving plastic waste concerns but also contributes to the reduction of greenhouse gas emissions, thus aligning with the principles of a circular economy paradigm. In this study, the char produced from the pyrolysis of post-consumer mixed plastic waste has been activated with Na2CO3, KOH, NaOH, and K2CO3 to improve the textural, structural, and composition characteristics, leading to improved adsorption capability. These characteristics were studied by N2 adsorption-desorption isotherms, scanning electron microscopy, elemental and immediate analysis, and X-ray photoelectron spectroscopy. The developed surface area (SBET) was 573, 939, 704 and 592 m2 g-1 for Na2CO3, KOH, NaOH and K2CO3 activated carbons, respectively. These activated chars (ACs) were tested for the adsorption of heavy metals in both synthetic waters containing Pb, Cd, and Cu and industrial wastewater collected at an agrochemical production plant. Na2CO3-AC was the best performing material. The metal uptake in synthetic waters using a batch set-up was 40, 13 and 12 mg g-1 for Pb, Cd and Cu. Experiments in a column set-up using Na2CO3-AC resulted in a saturation time of 290, 16, and 80 min for Pb, Cd, and Cu synthetic waters, respectively, and metal uptakes of 26.8, 4.1, and 7.9 mg g-1, respectively. The agrochemical effluents, containing mainly Cr, Cu, Mn, and Zn were tested in a plug-flow column. The metal uptake notably decreased compared to synthetic water due to a competition effect for active sites.