Application of ultrasonic-enhanced active seed crystals in the removal of sodium oxalate from alumina refinery waste liquor.

When organic matter, especially sodium oxalate (Na2C2O4), accumulates to a certain extent, it will seriously affect the alumina production process in the refinery and therefore urgently needs to be removed. This work attempts to illuminate the benefits of ultrasonic intensification of the crystallization process of Na2C2O4, taking the alumina refinery waste liquor, i.e., flat plate washing liquor, as a case study. The effects of different operating parameters (seed crystal addition amount, caustic soda concentration, reaction time, ultrasonic power) on the crystallization behavior and yield are discussed, and it is found that ultrasonic can increase the Na2C2O4 removal rate to 70.4%. The addition of ultrasonic promotes the morphological evolution of Na2C2O4 and is of great significance to the optimization of the components of the precipitated Na2C2O4. Specifically, the proportion of Na2C2O4 in the crystallized product reaches 64% with conventional conditions, while it reaches 77% with ultrasonic conditions. Therefore, ultrasonic can greatly reduce the alkali loss caused by the crystallization process of Na2C2O4 in flat plate washing liquor, which has great economic benefits.

Combining ozone and ultrasound technology to remove S2- in Bayer liquor.

High content sulfur (S2-) in Bayer liquor can increase alkali consumption, accelerate equipment corrosion, especially seriously affect alumina production. The removal of S2- in Bayer liquor is studied using ultrasonic enhanced ozone method, which significantly improves the removal efficiency. Results indicate that the best removal efficiency of 93.83 % is obtained with reaction duration of 20 min, oxygen flow rate of 80 L/h, ultrasonic power of 60 W and reaction temperature of 60 °C. The comparative analysis shows that the removal efficiency of S2- is 25.34 % higher than that of ozone (O3) system after introducing ultrasound (US), indicating that US accelerates the mass transfer process of O3 and increases the hydroxyl radicals (OH) content. For further explanation of the mechanism of US/O3 system, EPR and XPS spectra are applied to analyze the content of free radical and the form of sulfur in Bayer liquor, indicating that the content of free radical in US/O3 system is more than US and O3 systems, and all sulfur is converted to SO42- after full oxidation.

Microreactor-based micro/nanomaterials: fabrication, advances, and outlook.

Micro/nanomaterials are widely used in optoelectronics, environmental materials, bioimaging, agricultural industries, and drug delivery owing to their marvelous features, such as quantum tunneling, size, surface and boundary, and Coulomb blockade effects. Recently, microreactor technology has opened up broad prospects for green and sustainable chemical synthesis as a powerful tool for process intensification and microscale manipulation. This review focuses on recent progress in the microreactor synthesis of micro/nanomaterials. First, the fabrication and design principles of existing microreactors for producing micro/nanomaterials are summarized and classified. Afterwards, typical examples are shown to demonstrate the fabrication of micro/nanomaterials, including metal nanoparticles, inorganic nonmetallic nanoparticles, organic nanoparticles, Janus particles, and MOFs. Finally, the future research prospects and key issues of microreactor-based micro/nanomaterials are discussed. In short, microreactors provide new ideas and methods for the synthesis of micro/nanomaterials, which have huge potential and inestimable possibilities in large-scale production and scientific research.

Effective removal of organics from Bayer liquor through combined sonolysis and ozonation: Kinetics and mechanism.

The presence of organic compounds in the waste liquor is of serious environmental concern that has plagued the development of alumina industry (Bayer Process). The present work attempts to develop a green and efficient process for removal of organics utilizing combined effect of sonolysis and ozonation (US/O3). The effects of reaction duration, ozone concentration and ultrasonic power are assessed for sonolysis (US), ozonation (O3) and combination of sonolysis and ozonation (US/O3). The optimal conditions for US/O3 treatment system is identified to be a reaction duration of 7 h, ozone concentration of 7.65 g/h, and ultrasonic power of 600 W. The total organic carbon (TOC) removal and decolorization are 60.13% and 87.1%, respectively. The process can be scaled-up to industrial scale, which could potentially serve to be a convenient, safe and sustainable alternative to the exisiting treatment technologies. Additionally, the treated waste water can be reused contributing to an improvement in the overall economics.