Design of biodegradable cellulose filtration material with high efficiency and breathability.

Using respiratory protective equipment is one of the relevant preventive measures for infectious diseases, including COVID-19, and for various occupational respiratory hazards. Because experienced discomfort may result in a decrease in the utilization of respirators, it is important to enhance the material properties to resolve suboptimal usage. We combined several technologies to produce a filtration material that met requirements set by a cross-disciplinary interview study on the usability of protective equipment. Improved breathability, environmental sustainability, and comfort of the material were achieved by electrospinning poly(ethylene oxide) (PEO) nanofibers on a thin foam-formed fabric from regenerated cellulose fibers. The high filtration efficiency of sub-micron-sized diethylhexyl sebacate (DEHS) aerosol particles resulted from the small mean segment length of 0.35 µm of the nanofiber network. For a particle diameter of 0.6 µm, the filtration efficiency of a single PEO layer varied in the range of 80-97 % depending on the coat weight. The corresponding pressure drop had the level of 20-90 Pa for the airflow velocity of 5.3 cm/s. Using a multilayer structure, a very high filtration efficiency of 99.5 % was obtained with only a slightly higher pressure drop. This opens a route toward designing sustainable personal protective media with improved user experience.

Spinning Approach for Cellulose Fiber Yarn Using a Deep Eutectic Solvent and an Inclined Channel.

We developed a spinning approach for a dope produced by treating softwood pulp with a deep eutectic solvent (DES). The DES enables formation of a sufficiently viscous spinnable gel-like suspension of fibers, which solidifies upon the removal of the DES. This solidification, however, requires a longer time compared to most conventional wet spinning processes. Consequently, the continuity of the spinning process has been constrained in previous work. Moreover, the ability to draw the incipient yarn to increase orientation has been limited. Here we present a continuous spinning approach where the fiber yarn properties and processability can be improved using an inclined channel. A combination of an air gap and an inclined ethanol stream transports and draws the incipient fiber yarn during spinning. The influence of syringe tip diameter, angle of the channel, ethanol flow rate, and twisting were studied experimentally. The improvements in the spinning process resulted in an increase in load bearing capability and ability to reduce the linear density of the fiber yarn.

Structural and nanomechanical properties of paperboard coatings studied by peak force tapping atomic force microscopy.

Paper coating formulations containing starch, latex, and clay were applied to paperboard and have been investigated by scanning electron microscopy and Peak Force tapping atomic force microscopy. A special focus has been on the measurement of the variation of the surface topography and surface material properties with a nanometer scaled spatial resolution. The effects of coating composition and drying conditions were investigated. It is concluded that the air-coating interface of the coating is dominated by close-packed latex particles embedded in a starch matrix and that the spatial distribution of the different components in the coating can be identified due to their variation in material properties. Drying the coating at an elevated temperature compared to room temperature changes the surface morphology and the surface material properties due to partial film formation of latex. However, it is evident that the chosen elevated drying temperature and exposure time is insufficient to ensure complete film formation of the latex which in an end application will be needed.