Biocompatibility and osteogenic potential of choline phosphate chitosan-coated biodegradable Zn1Mg.

Zinc alloys have demonstrated considerable potentials as implant materials for biodegradable vascular and orthopedic applications. However, the high initial release of Zn2+ can trigger intense immune responses that impede tissue healing. To address this challenge and enhance the osteogenic capacity of zinc alloys, the surface of Zn1Mg was subjected to CO2 plasma modification (Zn1Mg-PP) followed by grafting with choline phosphate chitosan (Zn1Mg-PP-PCCs). This study aims to investigate the in vitro and in vivo biocompatibility of the surface-modified Zn1Mg. The effect of the surface modification on the inflammatory response and osteogenic repair process was investigated. Compared with unmodified Zn1Mg, the degradation rate of Zn1Mg-PP-PCCs was significantly decreased, avoiding the cytotoxicity triggered by the release of large amounts of Zn2+. Moreover, PCCs significantly enhanced the cell-material adhesion, promoted the proliferation of osteoblasts (MC3T3-E1) and upregulated the expression of key osteogenic factors in vitro. Notably, the in vivo experiments revealed that the surface modification of Zn1Mg suppressed inhibited the expression of inflammatory cytokines, promoting the secretion of anti-inflammatory factors, thereby reducing inflammation and promoting bone tissue repair. Furthermore, histological analysis of tissue sections exhibited strong integration between the material and the bone, along with well-defined new bone formation and reduced osteoclast aggregation on the surface. This was attributed to the improved immune microenvironment by PCCs, which promoted osteogenic differentiation of osteoblasts. These findings highlight that the preparation of PCCs coatings on zinc alloy surfaces effectively inhibited ion release and modulated the immune environment to promote bone tissue repair. STATEMENT OF SIGNIFICANCE: Surface modification of biodegradable Zn alloys facilitates the suppression of intense immune responses caused by excessive ion release concentrations from implants. We modified the surface of Zn1Mg with choline phosphate chitosan (PCCs) and investigated the effects of surface modification on the inflammatory response and osteogenic repair process. In vitro results showed that the PCCs coating effectively reduced the degradation rate of Zn1Mg to avoid cytotoxicity caused by high Zn2+ concentration, favoring the proliferation of osteoblasts. In addition, in vivo results indicated that Zn1Mg-PP-PCCs attenuated inflammation to promote bone repair by modulating the release of inflammation-related factors. The surface-modified Zn1Mg implants demonstrated strong osseointegration, indicating that the PCCs coating effectively modulated the immune microenvironment and promoted bone healing.

Microstructure, Mechanical Properties, and Corrosion Resistance of Ag-Cu Alloys with La2O3 Fabricated by Selective Laser Melting.

Ag and its alloys, when prepared by a selective laser melting (SLM) process, have a low density and poor overall performance due to their high reflectivity when the most commonly used laser (λ = 1060 nm) is used, and they have exorbitant thermal conductivity. These characteristics lead to the insufficient melting of the powders and severely limit the applications of additive manufactured silver alloys. To improve the absorption of the laser, as well as for better mechanical properties and higher resistance to sulfidation, Ag-Cu alloys with different La2O3 contents were prepared in this work using the SLM process, via the mechanical mixing of La2O3 nanoparticles with Ag-Cu alloy powders. A series of analyses and tests were conducted to study the effects of La2O3 in Ag-Cu alloys on their density, microstructure, mechanical properties, and corrosion resistance. The results revealed that the addition of La2O3 particles to Ag-Cu alloy powders improved the laser absorptivity and reduced defects during the SLM process, leading to a significant rise from 7.76 g/cm3 to 9.16 g/cm3 in the density of the Ag-Cu alloys. The phase composition of the Ag-Cu alloys prepared by SLM was Silver-3C. La2O3 addition had no influence on the phase composition, but refined the grains of the Ag-Cu alloys by inhibiting the growth of columnar grains during the SLM process. No remarkable preferred orientation existed in all the samples prepared with or without La2O3. An upwards trend was achieved in the hardness of the Ag-Cu alloy by increasing the contents of La2O3 from 0 to 1.2%, and the average hardness was enhanced significantly, from 0.97 GPa to 2.88 GPa when the alloy contained 1.2% La2O3 due to the reduced pore defects and the refined grains resulting from the effects of the La2O3. EIS and PD tests of the samples in 1% Na2S solution proved that La2O3 addition improved the corrosion resistance of the Ag-Cu alloys practically and efficaciously. The samples containing La2O3 exhibited higher impedance values and lower corrosion current densities.

Development and In Vitro Biodegradation of Biomimetic Zwitterionic Phosphorylcholine Chitosan Coating on Zn1Mg Alloy.

Zinc (Zn) alloys are promising alternatives to magnesium (Mg)- and iron (Fe)-based alloys because of their moderate corrosion rate and superior biocompatibility. To reduce the mass release of Zn2+ and improve the biocompatibility of Zn implants, the biomimetic zwitterionic polymer layer (phosphorylcholine chitosan-PCCs) was immobilized on the plasma-treated Zn1Mg surface. It is the chemical bonds between the -NH2 groups of the PCCs chain and O-C═O (C═O) groups on the plasma-treated Zn1Mg (Zn1Mg-PP) that contributes to the strong bonding strength between the film and the substrate, by which the PCCs (approx. 200 nm thick) layer can bear a 5.93 N normal load. The electrochemical impedance spectroscopy (EIS) results showed that the PCCs layer remarkably increased the resistance against corrosion attack, protecting substrates from over-quick degradation, and the protective effect of the layer with a thickness of 200 nm lasts for about 24 h. The corrosion products of Zn1Mg-PP-PCC in NaCl solution were determined as Zn5(OH)8Cl2·H2O and Zn3(PO4)2. Besides, the bulk Zn1Mg can trigger more aggressive macrophage activity, while the surface of Zn1Mg-PP and Zn1Mg-PP-PCC and their corrosion products (Zn3(PO4)2) tend to promote the differentiation of macrophages into the M2 phenotype, which is beneficial for implant applications.

A MGI-oriented investigation of the Young's modulus and its application to the development of a novel Ti-Nb-Zr-Cr bio-alloy.

Young's modulus is essential for the design and production of the alloys. Thus, we proposed a MGI (Materials Genome Initiative)-oriented strategy for the high-throughput development of Young's modulus databank in the single-phase alloys. In this study, 17 diffusion couples of the bcc Ti-rich Ti-Nb-Zr, Ti-Nb-Cr and Ti-Nb-Zr-Cr systems annealed at 1273 K for 25 h were experimentally prepared. Subsequently, the composition-dependent Young's moduli and hardness in the bcc Ti-rich Ti-Nb-Zr-Cr system were determined by combining the nanoindentation technique and the electron probe micro analysis (EPMA). Moreover, on the basis of the presently obtained experimental data, the Young's modulus databank in the bcc Ti-Nb-Zr-Cr system were established by means of the CALPHAD (CALculation of PHAse Diagrams) approach. Finally, the Ti-22.6 at.% Nb-30 at.% Zr-3.8 at.% Cr alloy was designed from the Young's modulus databank and verified by using the nanoindentation and cytotoxicity tests. The results reveal that the present MGI-oriented strategy with the combination of the high-throughput measurements and the CALPHAD approach is a very effective method to accelerate the design/development of novel bio-Ti alloys.

Effect of the Microstructure and Distribution of the Second Phase on the Stress Corrosion Cracking of Biomedical Mg-Zn-Zr-xSr Alloys.

The stress corrosion cracking (SCC) properties of the bi-directional forged (BDF) Mg-4Zn-0.6Zr-xSr (ZK40-xSr, x = 0, 0.4, 0.8, 1.2, 1.6 wt %) alloys were studied by the slow strain rate tensile (SSRT) testing in modified simulated body fluid (m-SBF). The average grain size of the BDF alloys were approximately two orders of magnitude smaller than those of the as-cast alloys. However, grain refinement increased the hydrogen embrittlement effect, leading to a higher SCC susceptibility in the BDF ZK40-0/0.4Sr alloys. Apart from the grain refinements effect, the forging process also changed the distribution of second phase from the net-like shape along the grain boundary to a uniformly isolated island shape in the BDF alloys. The SCC susceptibility of the BDF ZK40-1.2/1.6Sr alloys were lower than those of the as-cast alloys. The change of distribution of the second phase suppressed the adverse effect of Sr on the SCC susceptibility in high Sr-containing magnesium alloys. The results indicated the stress corrosion behavior of magnesium alloys was related to the average grain size of matrix and the distribution and shape of the second phase.

Application of High-Density Electropulsing to Improve the Performance of Metallic Materials: Mechanisms, Microstructure and Properties.

The technology of high-density electropulsing has been applied to increase the performance of metallic materials since the 1990s and has shown significant advantages over traditional heat treatment in many aspects. However, the microstructure changes in electropulsing treatment (EPT) metals and alloys have not been fully explored, and the effects vary significantly on different material. When high-density electrical pulses are applied to metals and alloys, the input of electric energy and thermal energy generally leads to structural rearrangements, such as dynamic recrystallization, dislocation movements and grain refinement. The enhanced mechanical properties of the metals and alloys after high-density electropulsing treatment are reflected by the significant improvement of elongation. As a result, this technology holds great promise in improving the deformation limit and repairing cracks and defects in the plastic processing of metals. This review summarizes the effect of high-density electropulsing treatment on microstructural properties and, thus, the enhancement in mechanical strength, hardness and corrosion performance of metallic materials. It is noteworthy that the change of some properties can be related to the structure state before EPT (quenched, annealed, deformed or others). The mechanisms for the microstructural evolution, grain refinement and formation of oriented microstructures of different metals and alloys are presented. Future research trends of high-density electrical pulse technology for specific metals and alloys are highlighted.

In-situ formation of textured TiN coatings on biomedical titanium alloy by laser irradiation.

The Ti-35Nb-7Zr-5Ta (TNZT) alloy has received much research attention among the biomedical titanium alloys for its low Young's modulus and outstanding biocompatibility. This paper provided an innovative technique for improving the wear and corrosion resistance of the TNZT alloy, by developing in-situ formed TiN coatings on the surface of the TNZT alloy through laser irradiation. The new technique combines the advantages of laser surface texturing and laser gas alloying. The experimental results showed that the phase compositions of the textured TNZT samples were ß-Ti, martensitic α'' phase and TiN after laser texturing in N2. The diameter of the surface dimples increased, when the width of laser pulse increased from 0.3ms to 0.7ms, and the depth decreased accordingly. In comparison to the samples without treatment, both the wear rate and the frictional coefficient of the TNZT samples with textured TiN coatings decreased significantly. The surface dimples served as micro-hydrodynamic bearing, which were able to keep liquid inside. As a result, the sample with a width of pulse of 0.3ms treated in N2 exhibited the lowest wear rate of 0.025 × 10-2m3/Nm, while the value of the sample without treatment was 0.351 × 10-2m3/Nm. The TiN contained surface coatings also exhibited higher electrochemical impedance, higher corrosion potential and lower corrosion current density.